Allied Air Enterprises 4HP16LT User Manual

Page 19

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Defrost Temperature Termination Shunt (Jumper)
Pins

—The defrost board selections are: 50, 70, 90, and

100°F (10, 21, 32 and 38°C). The shunt termination pin is

factory set at 50°F (10°C). If the temperature shunt is not

installed, the default termination temperature is 90°F

(32°C).

DELAY MODE

The defrost board has a field-selectable function to

reduce occasional sounds that may occur while the unit is

cycling in and out of the defrost mode. When a jumper is

installed on the DELAY pins, the compressor will be

cycled off for 30 seconds going in and out of the defrost

mode. Units are shipped with jumper installed on DELAY

pins.

NOTE - The 30 second off cycle is NOT functional
when jumpering the TEST pins.

OPERATIONAL DESCRIPTION

The defrost control board has three basic operational

modes: normal, calibration, and defrost.

Normal Mode

—The demand defrost board monitors the

O line, to determine the system operating mode (heat/

cool), outdoor ambient temperature, coil temperature

(outdoor coil) and compressor run time to determine

when a defrost cycle is required.

Calibration Mode

—The board is considered uncalibrated

when power is applied to the board, after cool mode

operation, or if the coil temperature exceeds the

termination temperature when it is in heat mode.

Calibration of the board occurs after a defrost cycle to

ensure that there is no ice on the coil. During calibration,

the temperature of both the coil and the ambient sensor

are measured to establish the temperature differential

which is required to allow a defrost cycle.

Defrost Mode

—The following paragraphs provide a

detailed description of the defrost system operation.

DETAILED DEFROST SYSTEM OPERATION
Defrost Cycles

—The demand defrost control board

initiates a defrost cycle based on either frost detection or

time.
!

Frost Detection

—If the compressor runs longer than

30 minutes and the actual difference between the

clear coil and frosted coil temperatures exceeds the

maximum difference allowed by the control, a defrost

cycle will be initiated.

IMPORTANT - The demand defrost control board
will allow a greater accumulation of frost and will
initiate fewer defrost cycles than a time/
temperature defrost system.

!

Time

—If 6 hours of heating mode compressor run

time has elapsed since the last defrost cycle while the

coil temperature remains below 35°F (2°C), the

demand defrost control will initiate a defrost cycle.

Actuation

—When the reversing valve is de-energized,

the Y1 circuit is energized, and the coil temperature is

below 35°F (2°C), the board logs the compressor run

time. If the board is not calibrated, a defrost cycle will be

initiated after 30 minutes of heating mode compressor run

time. The control will attempt to self-calibrate after this

(and all other) defrost cycle(s).

Calibration success depends on stable system

temperatures during the 20-minute calibration period. If

the board fails to calibrate, another defrost cycle will be

initiated after 45 minutes of heating mode compressor run

time. Once the defrost board is calibrated, it initiates a

demand def rost cycle when the difference between the

clear coil and frosted coil temperatures exceeds the

maximum difference allowed by the control OR after 6

hours of heating mode compressor run time has been

logged since the last defrost cycle.

NOTE - If ambient or coil fault is detected, the board
will not execute the “TEST” mode.

Termination

—The defrost cycle ends when the coil

temperature exceeds the termination temperature or after

14 minutes of defrost operation. If the defrost is

terminated by the 14-minute timer, another defrost cycle

will be initiated after 30 minutes of run time.

Test Mode

—When Y1 is energized and 24V power is

being applied to the board, a test cycle can be initiated by

placing the termination temperature jumper across the

“Test” pins for 2 to 5 seconds. If the jumper remains

across the “Test” pins longer than 5 seconds, the control

will ignore the test pins and revert to normal operation.

The jumper will initiate one cycle per test.

Enter the “TEST” mode by placing a shunt (jumper)

across the “TEST” pins on the board after power-up.

(The “TEST” pins are ignored and the test function is

locked out if the shunt is applied on the “TEST” pins

before power-up). Board timings are reduced, the low-

pressure switch is ignored and the board will clear any

active lockout condition.

Each test pin shorting will result in one test event.

For each “TEST” the shunt (jumper) must be removed for

at least 1 second and reapplied. Refer to flow chart for

“TEST” operation.

Note: The Y1 input must be active (ON) and the “O”
room thermostat terminal into board must be
inactive.

DEFROST BOARD DIAGNOSTICS

See defrost control board diagnostic LED table on next

page to determine defrost board operational conditions

and to diagnose cause and solution to problems.

506468-01

Page 19

Issue 1004

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