Operating instructions, Maintenance, Disposal – Silverline 2050W 1/ Plunge Router User Manual

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Operating Instructions

Warning

• Always ensure that the machine is disconnected from the power supply before

attaching/removing attachments, or altering any machine settings

Installing a router bit

1. Press in the Spindle Lock Button (6), rotate the spindle so that the lock engages
2. The Collet Nut (7) can then be slackened (it may be necessary to use the

supplied spanner)

3. Ensure that the correct size of collet is installed. If it is necessary to change

the collet, unscrew the collet nut completely, change the collet and replace
the nut

4. Insert the router cutter into the collet, ensuring that at least 20mm, or half of

the shaft (whichever is greater) is inserted into the collet

5. The collet nut can then be tightened using the spanner supplied. Do not

over tighten the collet nut, as this could cause damage to the collet or the
spindle lock

Removing a router bit

1. Press in the Spindle Lock Button (6) and loosen the Collet Nut (7). The router

bit should now be loose, and can be removed

2. If the router bit does not release from the collet, gently tap the collet nut

to release

• Always keep the collet, collet nut, spindle threads, and cutter shanks clean to

ensure reliable service

Adjusting the plunge depth

1. To release the plunge mechanism, rotate the Plunge Lock Lever (13) to its

upper position

2. The depth stop can be adjusted by slackening the Depth Stop Lock (10), and

rotating the Depth Stop Wheel (2)

• Always tighten the depth stop lock before making a cut
• The Depth Scale (3) can be used to judge changes in depth setting, but

actual cutting depth is best measured by making a trial cut on scrap material

Fine adjustment

• Fine adjustment of the plunge depth can be made using the Fine Adjustment

Knob (12). One full rotation clockwise will result in a 1mm reduction in plunge
depth

Setting the depth of cut

• To lock the router at a particular depth of cut, hold the router head down and

rotate the Plunge Lock Lever (13) to its lower position. This will hold the router
head in this position

Switching ON/OFF

1. Ensure that the cutter is held securely in the collet, and that the cutter is not

in contact with the work piece or any other object

2. To start the motor, hold the Safety Button (16) down, and squeeze the on/

off switch. The motor will start. The router is equipped with a soft start
feature, the motor will take a few moments to reach its full operating speed

• To stop the motor, release the on/off switch

Speed control

• The speed of the router is set using the Variable Speed Dial (4), a higher

number on the dial corresponds to a higher motor speed

• Choosing the correct speed for the cutter and material will produce a higher

quality of finish, and prolong the service life of your router cutters

Making a cut

1. Always hold the router using both hands, on the handles provided. Ensure

that the work piece will not move, use clamps as appropriate

2. Allow the motor to reach its full operating speed
3. Lower the cutter into the work piece whilst moving the router slowly,

keeping the base held flat against the work

4. If edge cutting, keep the work piece on the left hand side of the work piece,

relative to the cutting direction. Keep the pressure constant and allow the
cutter to work steadily through the material. Be aware that knots, and other
variations, will slow the rate of progress

NOTE: To avoid 'bit chatter', direct the cut anti-clockwise for external cuts, and
clockwise for internal cuts
NOTE: Moving the router too fast can result in a poor quality finish, and overloading
of the motor. Moving the router too slowly can result in overheating the work piece

Making multiple pass cuts

1. The Turret Stop (8) allows the maximum depth of cut to be achieved in up

to 7 steps. Each step of the turret is equal to approximately 3mm depth of
cut. Set the desired total depth of cut using the depth stop, to the lowest
turret step

2. Rotate the turret stop so that the depth stop will contact the highest step

when the router is plunged. The first pass of the cut can now be made

3. Continue to make passes, rotating the turret stop anti-clockwise by one step

for each pass until the full depth of cut has been achieved. (

NOTE: For total

cuts of less than 21mm the number of steps will be reduced)

Using the parallel guide

• When grooving, or chamfering, use of the Parallel Guide (1) will help to ensure

that accurate cuts are made
1. Position the two Guide Rods (9) into the grooves in the top of the Base

Plate (15)

2. Locate the Parallel Guide (1) onto the guide rods, so that it extends to the

correct side of the router for the cut that you intend to make

3. Slide the Parallel Guide (1) to the required position relative to the cutter. The

Measurement Bar (17) can be clipped to the guide rod (9) to help ensure
accurate alignment. Ensure that the plastic pads on the parallel guide are not
in contact with the cutter

4. Make the cut as described above, but keep the vertical edge of the parallel

guide held against the edge of the work piece

5. If it is necessary to follow a curved edge, remove the protective plastic pads

from the Parallel Guide (1), and fit the Roller Guide (21) using the screws
provided. Use the same cutting technique as described above, allowing the
roller to follow the edge of the work piece

Using the circle guide

• The Circle Guide (20) allows accurate circles and arcs to be cut

1. Position a Guide Rod (9) into one of the grooves in the top of the Base Plate

(15)

2. Locate the Circle Guide (20) onto the end of the guide rod, so that it extends

to the correct side of the router for the cut that you intend to make with the
point facing downwards. Rotate the pointed screw clockwise so that it makes
positive contact with the work piece. Lock the guide to the rod by tightening
the wing nut

3. Slide the circle guide to the correct distance from the cutter for the radius

of the circle, or arc, that you wish to cut. Tighten the Guide Rod Locking
Knob (5), for a more secure attachment a second Guide Rod Locking Knob
(5) can be used

4. Make the cut as described above, keeping the circle guide point pressed

into the work piece

Using the guide bush

• The Guide Bush (19) should be used when template cutting

1. To fit the guide bush, first remove the protective plastic pad from underneath

the Base Plate (15). The guide bush can then be attached using the same
nuts and bolts that secure the Dust Extraction Port (14). The circular flange
should face downwards

2. Replace the protective plastic pad before use

NOTE: Only cutters with an overall diameter less than 16mm can be used with the
supplied guide bush

Maintenance

WARNING: Always ensure that the machine is disconnected from the mains

power supply before performing any maintenance procedure.

Cleaning

• Keep your machine clean. Do not allow waste to collect on any part of the

tool. Always clean dust and particles away and never allow ventilation

holes to become blocked. Use a soft brush or dry cloth to clean the
machine. If available, blow through the ventilation holes with clean, dry,
compressed air.

Disposal

• Do not dispose of power tools, or other waste electrical and electronic

equipment, with household waste.
• Contact your local waste disposal authority for information on the proper
way to dispose of tools.

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