Hale MG User Manual

Page 98

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Muscle Pumps

5-34


c. Assemble and install the tail shaft

assembly.


1) Using a brass drift or a bearing

installation tool, install the outer
tail shaft bearing in the rear
bearing cap.


2) Install a new drive shaft oil seal in

the rear bearing cap.


3) Insert the tail shaft into the rear

bearing housing, be careful when
sliding the shaft through the drive
shaft oil seal and tail shaft outer
bearing.


4) Install the tail shaft retaining ring

to secure the outer tail shaft
bearing in its proper position on
the tail shaft.


5) Install the inner tail shaft retaining

ring.


6) Using a brass drift or a bearing

installation tool, install the inner
tail shaft bearing from the outside
inuntil the retaining ring contacts
the surface of the tail shaft
housing.


7) Install the tail shaft inner bearing

inner retaining ring.


8) Install the sliding gear shaft

needle bearing in the front end of
the tail shaft.


9) Apply a light coating of grease

and apply new gasket to tail shaft
housing.


10) Install the tail shaft and rear bearing

cap. Be careful when sliding the tail
shaft with the sliding gear needle
bearing will slide over the male end
of the sliding gear shaft.





11) Apply Loctite 242 to the four

7/16-14UNC X 1 inch long cap
screws. Then install the rear
bearing cap and tighten the cap
screw to 40 ft-lb (54 Nm).


12) Install a new shifting cylinder

gasket.


13) Install a new gearshift shaft seal

ring in the shifting cylinder.


14) Install the shifting cylinder by

sliding it over the gearshift shaft
until it contacts the gearbox
housing. Apply Loctite 242 to the
two 7/16-14UNC X 1 inch long
nylon locking cap screws and
tighten.


NOTE:
Install piston retaining rings with flat side
(square corners) facing away from piston.

15) Install the inner piston-retaining

ring on the gearshift.


16) Install a new piston inner seal ring

on the gearshift shaft.


17) Install a new piston outer seal ring

on the cylinder piston.


18) Install the cylinder piston on the

gearshif with the flat side of the
piston facing the interior of the
cylinder.


19) Install the outer piston-retaining

ring on the gearshift shaft.


20) Install a new gearshift shaft seal

on the cylinder cover.


21) Install cylinder cover by sliding

over the gearshift shaft. Apply
Loctite 242 to the two 5/16-18UNC
X 1 inch long hex head screws and
two 5/16-18UNC studs and
tighten.



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