Engine stalls when trying to stop machine, Rear wheels have more effort in second than first, Poor inching – Gradall 534B (9020-7317) Service Manual User Manual

Page 136

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PROBLEM

PROBABLE CAUSE

REMEDY

Loose or broken wire at cutoff

switch operated by brake lever

....................

Repair

Loose or broken wire at cutoff

solenoid

...............................................

Repair

Defective cutoff switch

.............................

Check wiring, or replace pressure switch

Low pilot pressure

..................................

Reset - 350 psi

Defective cutoff solenoid

...........................

Repair, check wiring. Replace.

Not supposed to be able to

..........................

Controller stuck

.....................................

Check wiring, check operation of valve.

Check all linkage.

Inching valve not operated by foot

............. .

Check all linkage from brake pedal to all

movement

......................................... .

switches. Make adjustments in linkage as

necessary.

PROBLEM

PROBABLE CAUSE

REMEDY

Wires crossed at series/parallel
valve solenoids.

....................................

Repair

Wires crossed at first and second
pressure switches

..................................

Repair

ENGINE STALLS

WHEN TRYING TO STOP MACHINE

PROBLEM

PROBABLE CAUSE

REMEDY

Spool stuck in controller

...........................

..Repair

Inching valve linkage failed

........................ .

.

Replace. Check linkage on pedal

l to switches

Check wiring to switches if O.K.
Replace switch.

Check spools for free shifting. Repair

REAR WHEELS HAVE MORE EFFORT

IN SECOND THAN FIRST

POOR INCHING

4

SIGNAL OR
PRESSURE TO
KICK OUT
TRANSMISSION

IN THIRD
GEAR ONLY

SERIES PARALLEL
CIRCUIT REVERSED

CONTROLLER NOT
BEING MOVED TO
CENTER BY FOOT
IN FIRST AND
SECOND GEAR

CONTROLLER NOT
BEING ACTUATED
BY FOOT MOVEMENT

.

TRANSMISSION
OUT BUT NO “FEEL”

SPOOL IN
CONTROLLER
STUCK AND SPOOL
IN SERIES/PARALLEL
STUCK IN THIRD
GEAR ONLY

FIRST, SECOND &
THIRD, SAME AS
ABOVE, BUT FIRST
OR SECOND PRESSURE
SWITCH STUCK ON
ALSO

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