Page 2
Contents
Introduction ................................................................................................................................... 3
Specifications ............................................................................................................................... 3
Hardware Kit: ............................................................................................................................ 3
Parts List: .................................................................................................................................. 3
Injector Nozzle Kit: .................................................................................................................... 3
Installation .................................................................................................................................... 4
Diagram .................................................................................................................................... 4
Installation Checklist ................................................................................................................. 5
Pump Install .............................................................................................................................. 6
Controller Install ........................................................................................................................ 6
Progressive Controller Installation ............................................................................................. 8
External LED Install ................................................................................................................... 8
External MAP, Injector Duty, MAF overview ............................................................................. 9
External MAP 0-5V Installation................................................................................................ 10
Injector Duty Installation .......................................................................................................... 11
0-5V MAF Installation .............................................................................................................. 12
Frequency MAF Installation .................................................................................................... 13
Pump/Tank Flush .................................................................................................................... 14
Nozzle Selection and Assembly .............................................................................................. 14
Nozzle Mounting ..................................................................................................................... 15
Pump/System Check ............................................................................................................... 15
Fluid Compatibility ................................................................................................................... 15
System Errors ............................................................................................................................. 16
Troubleshooting Diagram ........................................................................................................ 17
Controller .................................................................................................................................... 18
Settings ................................................................................................................................... 18
Mode Selection ....................................................................................................................... 18
Status LED .............................................................................................................................. 18
Fuse ........................................................................................................................................ 19
“Test” Button ........................................................................................................................... 19
Short circuit self-diagnostics ................................................................................................... 19
A More Linear Flow Output ......................................................................................................... 19
Boost-Safe Output (optional) ...................................................................................................... 20
Solenoid Driver (optional) ........................................................................................................... 20
Non-Progressive Operation (optional) ........................................................................................ 20
Engine Tuning ............................................................................................................................ 20
Important Safety Notice Regarding Methanol ............................................................................. 21
Cold Weather Operation ............................................................................................................. 21
Maintenance ............................................................................................................................... 21
Optional System Upgrades ......................................................................................................... 22
AEM Electronics warranty ........................................................................................................... 23
