Battery fluid level, Battery terminals, Cables and wiring harness – Snorkel TB100J Manufactured/EMS Kits 7-05 and after User Manual

Page 31: Hydraulic system, Fluid level, Danger, Warning, Caution

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Chapter 7 – Prestart Inspection

TB100J – 0192517

27

Cables and Wiring Harness

Inspect all cables and wiring for wear and/or physical

damage such as loose connections, broken wires and

frayed insulation. Check the wiring in areas where a

change in routing direction may cause them to become

pinched (refer to Figure 7.7). Make sure the cables and

wires are properly routed to avoid sharp edges, pinching

and scuffing.

Figure 7.7 – Cables and Wiring Harness

Hydraulic System

Hydraulic power is supplied from an engine driven vari-

able displacement piston pump.

Danger

Hydraulic fluid escaping under pressure can have

enough force to inject fluid into the flesh. Serious

infection or reaction can result if medical treatment

is not given immediately. In case of injury by escap-

ing hydraulic fluid, seek medical attention at once.

The hydraulic reservoir is behind the door on the right

side of the turntable. The pump is mounted on the

engine.

Fluid Level

Check the hydraulic reservoir fluid level with the aerial

platform stowed on a level surface. The fluid level must

be between the full and add marks as viewed on the

sight glass (refer to Figure 7.8).

Figure 7.6 – Batteries

Warning

Batteries give off hydrogen and oxygen that can

combine explosively. Death or serious injury can

result from a chemical explosion. Do not smoke or

permit open flames or sparks when checking the

batteries.

Caution

Even with low voltage electrical systems, severe

arcing can occur. Electrical shock or component

damage can result from contact with energized

conductors. Use caution when working with any

electrical device.

The batteries are automatically charges when the engine

is running. Include the batteries when inspecting and

servicing the electrical system.

Battery Fluid Level

Remove the caps from each battery. Visually check the

battery fluid level. If the level is not within 6 mm (

1

/

4

)

of the bottom of the filler neck inside each hole, add

distilled water.

Replace the caps on the batteries. The caps must be in

place and tight during machine operation.

Battery Terminals

Check the top of the batteries, the terminals and cable

ends. They should be clean and free of corrosion. Clean

the top of the batteries if necessary. Clean the terminals

and cable ends with a wire brush or terminal cleaning

tool. All cable ends must be securely fastened to the

terminals.

Terminals

Caps

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