BAND-IT IT2000-AB 1/4 Junior Tool - Manual (Page 34)

Document # I17792 Rev G
© Copyright
BAND-IT-IDEX, Inc. 2009
All rights reserved
www.BAND-IT-IDEX.com
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street Denver, CO 80216-0307 USA
P: 1-800-525-0758 F: 1-800-624-3925
34 of 38
IT2000-AB
1/4” Junior
® Tool
Trouble Shooting Guide for the Tension Feedback System:
No data output: Is power connected? Is the tool connected with a CAT5 patch cable? Is the
control box connected using a RS-232 serial cable? Null modem cables will NOT work with
this device. Some computer systems’ ports, to which the control box is connected, may be
in use by another program. Close the program or try another port.
Data output is garbled: Check the settings on the data capture device and control box.
Maximum cable length can be 25 feet between control box and tool, maximum cable length
between the breakout box and data capture location can be 50 feet. (For longer serial cable
run, we suggest the use of a serial line amplifier).
Tool cycles, but no tool data is output: If the breakout box sends the header strings, but not
tool pressure and force data, make sure the air lines inside tool handle are not pinched.
This can be verified by loosening the two handle screws and re-cycling the tool. Verify
timing is properly adjusted, refer to page 28. Verify the cable connections and settings are
correct and the tool is operating at correct tension cylinder pressure.
Tool cycles and system reads normal but clamp is loose:
Refer to this manual. See air pressure settings, cleaning, lubrication, preventative
maintenance, parts replacement sections. Tool user is responsible for ensuring clamp
application.
Box randomly resets and/or occasionally fails to send data:
Caused by interference from outside sources. Move the box away from devices like power
converters and motors. If this is not possible the box can be placed inside its own
shielded/grounded enclosure.
Tension Cylinder
Pressure Monitoring
System