Powertrax 4110 - Manual (Page 16)

16
Figure 13
Install pinion shaft
Be sure to orient it so that its retaining pin hole will line
up with the hole in the differential case (Figure 13). If the pinion
shaft will not insert, or is hard to insert, be sure that the correct
thrust washers are being used and that the spacers are orient-
ed with the widest side (opening) fitting down over the coupler
shoulder. Rotate the drivers and couplers back and forth to be
sure that they are not binding.
8. Install the pinion shaft retaining pin. If the pin is
solid, as opposed to a roll pin, slightly deform the metal on the
side of the hole to help hold it in place (see shop manual).
9. Install the ring gear and torque the bolts.
10. Inspect your work. Look for anything that is not
correct. Be sure that the drivers rotate back and forth smoothly,
stopping at the pinion shaft. Use a light to see that the spacers
(and thrust block, if used) are in place and that the springs are
working properly.