Rockwell Automation 160 Series C Frn 7.xx Quick Reference Card - Manual

• Motor Does Not Start (No output voltage to motor)
1. Check power circuit.
- Check supply voltage.
- Check all fuses and disconnects.
2. Check the motor – Verify that it is connected properly.
3. Check control input signals.
- Verify that START signal is present.
- Verify that the contact closure signal is present at TB3-8.
- Verify that either the RUN FORWARD or RUN REVERSE signal
is active, but NOT both.
4. Check P46 - [Input Mode].
- If P46 - [Input Mode] is set to 2, only the program keypad
module Start button will start the motor.
5. Cycle power or use P56 - [Reset Functions] if you changed
P46 - [Input Mode].
• Drive Started but Motor NOT Rotating
(P01 - [Output Frequency] displays “0.0”)
1. Check the motor – Verify that it is connected properly.
2. Check frequency source P06 - [Frequency Command].
- Verify that a frequency signal is present at terminal block
TB3. Either a –10 to +10V or 4-20 mA signal.
- Verify that Preset Frequencies are set properly.
3. Check control input signals.
- Verify that SW1, SW2 and SW3 are correct. (Refer to the
chart in the User Manual at the end of Chapter 5).
4. Check parameter settings.
- Verify that P59 - [Frequency Select] is showing the desired
frequency source.
- Verify that P58 - [Internal Frequency] is the desired value.
5. Cycle power or use P56 - [Reset Functions] if you changed
P46 - [Input Mode].
• Motor Not Accelerating Properly
1. Check the motor – Verify that it is connected properly and that
no mechanical problems exist.
2. Check parameter settings.
- Verify that P30 - [Accel Time 1] or P69 - [Accel Time 2]
(whichever is current used) is set properly.
- Verify that P43 - [Current Limit] is set properly.
- Verify that P38 - [Boost Select] is set properly.
• Can Not Operate in “RUN FWD/RUN REV” Mode
1. Verify that P46 - [Input Mode] is set to 1.
2. Verify that the contact closure signal is present at TB3-8 .
3. Verify that P73 - [Reverse Disable] and P74 - [Analog
Select] are not set to 1.
4. Verify that power has been cycled for above change to take
effect.
5. Verify that both RUN FORWARD and RUN REVERSE switches
are NOT closed simultaneously.
6. Cycle power or use P56 - [Reset Functions] if you changed
P46 - [Input Mode].
Control Wiring – TB3 Power Wiring – TB1, TB2
Control Wiring TB3
Motor & Capacitor
Module Wiring TB2
Line Power & Dynamic
Brake Module Wiring TB1
SEL ESC
DC+ W/T3
1 3 4 5 6 7 8 9 10 11 2
V/T2 U/T1 DC–
BR+ T/L3 S/L2 R/L1 BR–
Required Branch
Circuit Disconnect ➊
Dynamic Brake
Module (optional)
Capacitor Module
(optional)
Input Line
Protective Device
TB2
TB1
PE
BR+ T/L3 S/L2 R/L1 BR–
DC+ W/T3 V/T2 U/T1 DC–
Motor
Wire Size and Torque Ranges
➊ For single phase input applications, connect the AC input line to input terminals
S (L2) and T (L3).
10V DC Supply
Wiper
Common
4 – 20 mA Input
Reverse
Start
Common
Stop/Programmable
Normally Closed
Relay Common
Normally Open
SW1
SW2
Common
SW3
Run Reverse
Run Forward
Common
Stop/Programmable
Normally Closed
Relay Common
Normally Open
Three-Wire Control Shown
(Factory Default)
Two-Wire Control Shown
(Factory Default is Three-Wire)
1
23
4
56
7
89
10
11
1
23
4
56
7
89
10
11
N.O. Momentary Contact
N.C. Momentary Contact
N.O. Maintained Contact
N.C. Maintained Contact
Wires must be shielded.
Preset Speed Model
Analog Signal Follower Model
Model
4.0 kW (5 HP)
Three Phase
1.5 kW (2 HP)
Single Phase
All Other Ratings
Terminal
TB1, TB2
TB3
TB1, TB2
TB3
TB1, TB2
TB3
Min./Max. Wire Size
mm 2 (AWG)
5.26-3.31 (10-12)
2.50-0.50 (14-22)
5.26-3.31 (10-12)
2.50-0.50 (14-22)
3.31-0.82 (12-18)
2.50-0.50 (14-22)
Min./Max. Torque
Nm (lb.-in.)
1.35-0.90 (12-8)
0.80-0.40 (8-4)
1.35-0.90 (12-8)
0.80-0.40 (8-4)
1.35-0.90 (12-8)
0.80-0.40 (8-4)
Troubleshooting