Bendix Commercial Vehicle Systems COMPACT 500 9/87 User Manual

Page 26

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26

TROUBLESHOOTING CHART

SYMPTOM

CAUSE

REMEDY

1. Power steering does

A. Low oil level.

A. Check oil level.

not operate.

B. Air in system.

B. Check that there are

no leaks, bleed and

top up with oil.

C. The pressure pump does

C. Check pump performance to

not supply an adequate

specification.

flow or pressure.

D. Obstruction in the oil

D. Remove lines and clean.

reservoir outlet or

inlet.

E. Communication between

E. Change piston seal rings.

sides of power steering

piston.

F. Mechanical faults in

F. Overhaul and test in

vehicle steering members,

accordance with vehicle

not belonging to power

service manual.

steering gear.

G. Low pressure in front

G. Inflate tires to correct

tires.

pressure.

H. Relief valve opens at

H. Disassemble and repair.

low pressure.

I. Faulty operation of the

I. Replace ball screw assembly.

rotary valve.

2. Power steering stiff

A. No pressure being applied

A. Check and if necessary

in one direction and

to top or bottom side of

replace seal rings (31, 32)

normal in the other.

power steering piston.

B. Faulty operation of the

B. Replace ball screw

rotary valve.

assembly.

C. Mechanical fault in vehicle

C. Overhaul and check in

steering members not

accordance with vehicle

belonging to power

service manual.

steering units.

D. Excess leakage through

D. Disassemble and repair.

piston limiting valve in one
direction.

3. Power steering tends

A. Rotary valve incorrectly

A. Replace ball screw

to turn by itself

set.

assembly.

when engine is running.

4. Excessive free play

A. Power steering housing

A. Retighten mounting bolts.

in steering wheel.

or housing support loose.

B. Excessive play between

B. Adjust gear lash. If all

output shaft sector teeth

adjustment has been used,

and piston.

replace piston and output

shaft.

C. Loose or worn ball studs in

C. Mechanical faults in vehicle

steering linkage. Loose or

steering members. See

worn intermediate steering

vehicle manual.

shafts.

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