Symptom: what it may indicate: what you should do – Bendix Commercial Vehicle Systems BENDIX 720CC COMPRESSOR User Manual

Page 20

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A-6

Symptom:

What it may indicate:

What you should do:

4.0 Oil in Supply or

Service Reservoir

(air dryer installed)

(If a maintained Bendix

®

PuraGuard

®

system

filter or Bendix

®

PuraGuard

®

QC oil

coalescing

filter is installed, call

1-800-AIR-BRAKE

(1-800-247-2725, option

2) and speak to a Tech
Team member.)

(a)

If air brake charging system

maintenance

has not been

performed. That is, reservoir(s)

have not been drained per the

schedule in Table A on page

A-3, Column 4 and/or the air

dryer maintenance

has not been

performed as in Column 3.

(b)

If the vehicle maintenance has

been performed as recommended

in Table A on page

A-3, some oil in

the reservoirs is normal.

Drain all air tanks and check vehicle at next

service interval using the Bendix BASIC

test. See Table A on page

A-3, column 3

and 4, for recommended service schedule.

Drain all air tanks into Bendix BASIC test

cup (Bendix Air System Inspection Cup).

If less than one unit of reservoir contents

is found, the vehicle can be returned to

service.

Note: If more than one oil unit

of water (or a cloudy emulsion mixture)

is present, change the vehicle's air dryer,

check for air system leakage (Test 2, on

page A-14), stop inspection and check

again at the next service interval.

See the BASIC test kit for full details.

If less than one "oil unit" of water (or water/

cloudy emulsion mixture) is present, use the

BASIC

cup chart on the label of the cup to

determine if the amount of oil found is within

the acceptable level.

If within the normal range, return the

vehicle to service. For vehicles with

accessories that are sensitive to small

amounts of oil, consider a Bendix

®

PuraGuard

®

QC oil coalescing filter.

If outside the normal range go to Symptom

4.0(c).

Also see the Table A on page

A-3, column

3 for recommended air dryer cartridge

replacement schedule.

Maintenance

Go to Test 2 on page

A-14.

See Table A, column 1, on page

A-3 for

recommended compressor sizes.

 If the compressor is "too small" for

the vehicle's role (for example, where a

vehicle's use has changed or service condi-

tions exceed the original vehicle or engine

OE spec's) then upgrade the compressor.

Note: The costs incurred (e.g. installing

a larger capacity compressor, etc.) are

not covered under original compressor

warranty.

 If the compressor is correct for the

vehicle, go to Symptom 4.0 (e).

Duty cycle too high

See Table A, on page

A-3, for maintenance

schedule information.

Drain all air tanks (reservoirs)

into the Bendix

®

BASIC

test

cup.

(Bendix kit P/N 5013711).

The

duty cycle is the ratio of time the compressor spends

building air to total engine running time. Air compressors

are designed to build air (to "run loaded") up to 25% of the

time. Higher duty cycles cause conditions that affect air

brake charging system performance which may require

additional maintenance. Factors that add to the duty cycle

are: air suspension, additional air accessories, use of an

undersized compressor, frequent stops, excessive leakage

from fittings, connections, lines, chambers or valves, etc.

(c) Air brake system leakage.

(d) Compressor may be undersized for

the application.

(a)

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