Bendix Commercial Vehicle Systems BENDIX 720CC COMPRESSOR User Manual

Page 24

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A-10

Symptom:

What it may indicate:

What you should do:

(g) Restricted air inlet (not enough air

to compressor).

Check compressor air inlet line for restric-

tions, brittleness, soft or sagging hose con-

ditions etc. Repair as necessary. Refer to

vehicle manufacturer’s guidelines for inlet

line size.

Check the engine air filter and service if

necessary (if possible, check the air filter

usage indicator).

(i) Compressor malfunction.

Replace the compressor only after making

certain that none of the preceding conditions,

9.0 (a) through 9.0 (h), exist.

(h) Poorly filtered inlet air (poor air

quality to compressor).

Check for leaking, damaged or defective

compressor air inlet components (e.g.

induction line, fittings, gaskets, filter bodies,

etc.). Repair inlet components as needed.

Note: Dirt ingestion will damage compressor

and is not covered under warranty.

9.0 Air brake

charging system

seems slow to

build pressure.

(continued)

(f) Restricted discharge line.

If the discharge line is restricted:

 By more than 1/16" carbon build-up,

replace the discharge line (see Table A,

column 2, on page A-3 for recommended

size) and go to Test 3 on page A-14.

 By other restrictions (e.g. kinks).

Replace the discharge line. See Table A,

column 2, on page A-3 for recommended

size. Re-test for air build. Return vehicle to

service or, if problem persists, go to 9.0(a).

The discharge line must maintain a

constant slope down from the compressor

to the air dryer inlet fitting to avoid low points

where ice may form and block the flow.

If, instead, ice blockages occur at the air

dryer inlet, insulation may be added here,

or if the inlet fitting is a typical 90 degree

fitting, it may be changed to a straight or

45 degree fitting. For more information on

how to help prevent discharge line freeze-

ups, see Bendix Bulletins TCH-008-021

and TCH-008-022 (Appendix B). Shorter

discharge line lengths or insulation may be

required in cold climates.

Kinked discharge line shown.

Dash gauges.

Partly collapsed

inlet line shown.

(f)

(g)

Engine Oil Quality

Inadequate oil change intervals, the formulation of the

oil and/or the quality of oil filter used can all lead to poor

oil quality. These can increase the rate at which carbon

builds up in the discharge line. Bendix recommends oil

soot (solids) be maintained at less than 3%.

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