Bendix Commercial Vehicle Systems BENDIX 720CC COMPRESSOR User Manual

Page 27

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A-13

Symptom:

What it may indicate:

What you should do:

This guide attempts to cover most com-

pressor system problems. Here are some

rare sources of problems not covered in

this guide:

• Turbocharger leakage. Lubricating

oil from leaking turbocharger seals can

enter the air compressor intake and give

misleading symptoms.

• Where a compressor does not have

a safety valve installed, if a partial or

complete discharge line blockage has

occurred, damage can occur to the con-

necting rod bearings. Damage of this kind

may not be detected and could lead to

compressor problems at a later date.

17.0 Compressor

leaks coolant

(a) Improperly installed plugs or coolant

line fittings.

(b) Damaged compressor head

gasket.

(c) Porous compressor head casting.

Inspect for loose or over-torqued fittings.

Reseal and tighten loose fittings and plugs

as necessary. If overtorqued fittings and

plugs have cracked ports in the head,

replace the compressor.

An air leak at the head gasket may indicate

a downstream restriction such as a freeze-

up or carbon blockage and/or could indicate

a defective or missing safety valve. Find

blockage (go to 9.0(f) for details) and then

replace the compressor. Do not re-use the

safety valve without testing. See Symptom

12.0(a).

If casting porosity is detected, replace the

compressor.

18.0 Noisy

compressor

(Multi-cylinder

compressors only)

(a) Damaged compressor.

Replace the compressor.

Testing for leaks with

soap solution.

16.0 Compressor

leaks air

(a) Compressor leaks air at connections

or ports.

(b) Compressor unloader mechanism

malfunction.

(c) Damaged compressor head

gasket(s).

Check for leaking, damaged or defective

compressor fittings, gaskets, etc. Repair

or replace as necessary.

Go to Test 6 on page A-15.

An air leak at the head gasket(s) may

indicate a downstream restriction such as a

freeze-up or carbon blockage and/or could

indicate a defective or missing safety valve.

Find blockage (go to 9.0(f) for details) and

then replace the compressor. Do not re-

use the safety valve without testing. See

Symptom 12.0(a).

Other Miscellaneous Areas to Consider

(b) is not applicable for the

compressor featured in this SD

sheet —- information is shown

for reference only.

Head

gasket

locations

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