Brake disassembly – Bendix Commercial Vehicle Systems 16 1/2 SCAM/XTRA LIFE SERV MANUAL User Manual

Page 13

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BRAKE DISASSEMBLY

CAST SHOE & "P" SERIES

1.

1.

1.

1.

1.

Insert sturdy lever between end of shoe and spider.
Pry shoe away from cam until cam rollers can be
removed. Repeat procedure for opposite shoe.

2.

2.

2.

2.

2.

Unhook shoe return spring by pushing shoes
together, allow tension on spring to be reduced.

3.

3.

3.

3.

3.

Discard shoe return spring and replace with new at
time of reassembly.

4.

4.

4.

4.

4.

Remove snap ring from anchor pin and push anchor
pin through.

NO

NO

NO

NO

NOTE: T

TE: T

TE: T

TE: T

TE: Tap lightl

ap lightl

ap lightl

ap lightl

ap lightly with br

y with br

y with br

y with br

y with braaaaass drift if anchor pin will

ss drift if anchor pin will

ss drift if anchor pin will

ss drift if anchor pin will

ss drift if anchor pin will

no

no

no

no

not push out with finger

t push out with finger

t push out with finger

t push out with finger

t push out with finger.....

5.

5.

5.

5.

5.

Remove brake shoe and place on floor. Repeat
procedure for opposite shoe.

STANDARD, XL, & XLII SERIES

1.

1.

1.

1.

1.

Insert sturdy lever between end of shoe and spider.
Pry shoe away from cam until cam rollers can be
removed. Repeat procedure for opposite shoe.

2.

2.

2.

2.

2.

Unhook shoe return spring by pushing shoes
together, allow tension on spring to be reduced.

3.

3.

3.

3.

3.

Discard shoe return spring and replace with new at
time of reassembly.

4a.

4a.

4a.

4a.

4a. S

SS

SST

T

T

T

TAND

AND

AND

AND

ANDARD & XL

ARD & XL

ARD & XL

ARD & XL

ARD & XL

Remove shoes by rotating the bottom shoe off the
anchor pin to release the tension on the two
retaining springs.

4b.

4b.

4b.

4b.

4b. XLII SERIES

XLII SERIES

XLII SERIES

XLII SERIES

XLII SERIES

Remove snap ring from anchor pin and push anchor
pin through.

5.

5.

5.

5.

5.

Remove the two retaining springs and discard.

6.

6.

6.

6.

6.

Remove shoes from spider.

11

CAMSHAFT REMOVAL
1.

1.

1.

1.

1.

Before removing camshaft check to see if cam bushings
need replacement. See F

See F

See F

See F

See Figur

igur

igur

igur

igure 4 on P

e 4 on P

e 4 on P

e 4 on P

e 4 on Page 1

age 1

age 1

age 1

age 12.

2.

2.

2.

2.

2.

2.

2.

2.

2.

Remove spacer from between slack adjuster and cam
shaft bracket.

3.

3.

3.

3.

3.

Grasp camshaft at the camshaft head and pull in the
outward direction to remove.

4.

4.

4.

4.

4.

Clean and inspect camshaft splines and head.

AIR CHAMBER/ CAMSHAFT BRACKET

ASSMEBLY REMOVAL

1.

1.

1.

1.

1.

Remove two nuts and washers that secure brake cham-
ber to camshaft bracket.

2.

2.

2.

2.

2.

Remove brake chamber and temporarily set it aside.

3.

3.

3.

3.

3.

Remove four bracket mounting bolts and lock washers.

4.

4.

4.

4.

4.

Remove bracket assembly from spider.

CA

CA

CA

CA

CAUTION:

UTION:

UTION:

UTION:

UTION: Do no

Do no

Do no

Do no

Do not hammer on slack adjust

t hammer on slack adjust

t hammer on slack adjust

t hammer on slack adjust

t hammer on slack adjuster t

er t

er t

er t

er to

oo

oo

rrrrremo

emo

emo

emo

emovvvvve. Serious damage t

e. Serious damage t

e. Serious damage t

e. Serious damage t

e. Serious damage to the slack adjust

o the slack adjust

o the slack adjust

o the slack adjust

o the slack adjuster and/

er and/

er and/

er and/

er and/

or the camshaft spline

or the camshaft spline

or the camshaft spline

or the camshaft spline

or the camshaft splines ma

s ma

s ma

s ma

s may r

y r

y r

y r

y reeeeesult.

sult.

sult.

sult.

sult.

SLACK ADJUSTER REMOVAL

1.

1.

1.

1.

1.

Disconnect clevis from slack adjuster arm by
removing the clevis pin or pins depending on type
of slack adjuster.

2.

2.

2.

2.

2.

Remove retaining ring and shims from splined end
of camshaft.

3.

3.

3.

3.

3.

Remove slack adjuster from the camshaft.

CA

CA

CA

CA

CAUTION:

UTION:

UTION:

UTION:

UTION: Do no

Do no

Do no

Do no

Do not le

t le

t le

t le

t let the air chamber hang b

t the air chamber hang b

t the air chamber hang b

t the air chamber hang b

t the air chamber hang byyyyy

the air line

the air line

the air line

the air line

the air linesssss

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