Symptom: what it may indicate: what you should do – Bendix Commercial Vehicle Systems TROUBLE SHOOTING COMPRESSOR User Manual

Page 8

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Symptom:

What it may indicate:

What you should do:

8

(i) Poorly filtered inlet air (poor air

quality to compressor).

(j) Governor malfunction or setting.

(k) Compressor malfunction.

4.0 Oil in supply

or service

reservoir* (air

dryer installed

(continued)

Check for leaking, damaged or defective

compressor air inlet components (e.g.

induction line, fittings, gaskets, filter bodies,

etc.). Repair inlet components as needed.

Note: Dirt ingestion will damage compressor

and is not covered under warranty.

Go to Test 4 on page 15.

If you found excessive oil present in the

service reservoir in step 4.0 (b) above and

you did not find any issues in steps 4.0 (c)

through 4.0 (j) above, the compressor may

be passing oil.

Replace compressor. If still under warranty,

follow normal warranty process. Note: After

replacing a compressor, residual oil may

take a considerable period of time to be

flushed from the air brake system.

Other (cont.)

Inspect the

engine air

cleaner.

** SAE J2024 outlines tests all air brake system

pneumatic components need to be able to

pass, including minimum levels of tolerance to

contamination.

5.0 Oil present

at valves (e.g. at

exhaust, or seen

during servicing).

Air brake system valves are required

to tolerate a light coating of oil.

A small amount of oil does not affect SAE

J2024** compliant valves.

Check that regular maintenance is being

performed and that the amount of oil in

the air tanks (reservoirs) is within the

acceptable range shown on the Bendix

®

BASIC test cup (see also column 5 of Table

A on page 3). Return the vehicle to service.

For oil-sensitive systems, see page 2.

Genuine Bendix

valves are all

SAE J2024

compliant.

*If a maintained Bendix

®

PuraGuard

®

system filter or Bendix

®

PuraGuard

®

oil coalescing filter is installed,

call 1-800-AIR-BRAKE (1-800-247-2725) option 2 and speak to a Tech Team member.

Crankcase Flooding
Consider installing a compressor bottom drain kit

(where available) in cases of chronic oil passing where

all other operating conditions have been investigated.

Bendix

®

compressors are designed to have a 'dry'

sump and the presence of excess oil in the crankcase

can lead to oil carryover.

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