Electrical installation, Maintenance/checkout, Repairs – Banner QMT72 Rope Pull Switches User Manual

Page 6

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Figure 5. Rope Break or Slack: Contact 13/14 (33/34) Opens

Electrical Installation

13

25

14

26

Install

Jumper Wire

Between

Contacts

To

Machine

Control

Stop

Circuit

Figure 6. Wire the two switch contacts in series

Access to the Wiring Chamber. The wiring chamber is

accessed via a cover plate (remove four screws). A conduit

adapter is supplied to convert the 20 millimeter threaded

entrance to 1/2-inch NPT. An accessory cable gland that fits the

M20 thread is also available (see Accessories).

Wiring. Install a jumper wire to place switch contacts 13/14

and 25/26 in series, as shown.

For model RP-QMT72F-12L, install a jumper wire to place

contacts 33/34 and 45/46 in series, to provide a dual-channel

output to a safety device. If dual-channel output is not required,

either or both contacts may instead be used as monitoring

outputs (in which case no jumper is required).

Maintenance/Checkout

At switch installation or replacement and at machine set up, a Designated Person

1

must test each switch for proper

machine shutdown response and check the switch(es) and installation for proper operation, physical damage, mounting

(looseness), and excessive environmental contamination. This must also take place on a periodic schedule determined by

the user, based on the severity of the operating environment and the frequency of switch actuations. Adjust, repair, or

replace components as needed. If inspection reveals contamination on the switch, thoroughly clean the switch and

eliminate the cause of the contamination. Replace the switch and/or appropriate components when any parts or

assemblies are damaged, broken, deformed, or badly worn; or if the electrical/mechanical specifications (for the

environment and operating conditions) have been exceeded. Always test the control system for proper functioning under

machine control conditions after performing maintenance, replacing the switch, or replacing any component of the switch.

Additional items that should be included in the checkout and/or regularly scheduled maintenance of a rope pull system:

Check for proper rope tension and adjust as needed

Verify free operation (no binding) of the rope and proper tripping when the rope is pulled

Periodically lubricate the pulleys and other moving parts associated with the rope

Repair any loose or damaged hardware, worn/frayed rope (cable), missing red rope sheathing or flags/markers (if

used)

Remove or clean off any contamination and eliminate its cause

Repairs

Contact Banner Engineering for troubleshooting of this device. Do not attempt any repairs to this Banner device; it

contains no field-replaceable components. If the device or a device component is determined to be defective by a

Banner Applications Engineer, they will advise you of Banner's RMA (Return Merchandise Authorization) procedure.

1 A Designated Person is identified in writing by the employer as being appropriately trained to perform a specified checkout procedure.

Rope Pull Switches

6

www.bannerengineering.com - tel: 763-544-3164

P/N 62084 Rev. C

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