Trail Master Suspension TM3340-40013 w/ Nitro Shocks JEEP WRANGLER 4 DOOR (JK) 4 SPRING KIT User Manual

Page 5

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3. Install the front track bar relocation bracket (82-

TM20032) into the original track bar mounting
pocket using the OE bolt and supplied spacer
(35-TM30024).

4. Secure the track bar relocation bracket to the

axle mounting pocket using the supplied 5/16” X
1”
bolts and hardware.

5. Use the (2) holes in the support leg of the track

bar bracket as a guide to center punch and drill
the mounting holes in the axle upper control arm
mount. Drill the holes using a 5/16” drill bit.

6. Bolt the support leg of the track bar bracket to

the upper control arm mount using the supplied
5/16” X 1” bolts, washers and nut plate (35-
TM20036).

7. Torque the 5/16” hardware to

25

ft./lbs. and the

OE bolt to

125

ft./lbs.

8. With the front axle supported, unbolt the lower

front control arm from the front axle mounts.

9. Using a chisel, remove the alignment plates

from the factory mounts.

10. Reinstall the front lower control arms to the axle

mounts using the supplied alignment plates.
Rotate the plates so that the large lobe is facing
toward the front of the vehicle. Torque to

95

ft./

lbs.

11. Repeat steps 6 through 8 on the remaining side

of the vehicle.

12. Carefully lower the front axle to ease in the new

coil spring installation. Using the factory isola-
tors install the coil springs (TM3340-60020) into
the spring buckets

13. Raise the front axle into place. Make sure the

coil spring seats properly on the lower spring
perch.

14. Install your new front shocks (TM73265005) us-

ing the previously removed OE hardware.

15. Torque the OE shock hardware according to

manufacturers specifications.

16. Reinstall the OE front sway bar end link into

original mounting bracket on the axle using the
previously removed OE hardware. Torque to
manufacturers specifications.

17. 2007-2010 models only: Install the front brake

line brackets (35-TM20010) to the frame and
secure using the provided 5/16” X 1” bolt s and
hardware.

35-TM20041
Alignment
Plate

35-TM20010
Front Brake
Line Drop

OE bolt

5/16” X 1”
bolt

Front
Axle

90-TM10001
Bump Stop
Extension

TM3340-60020
Front Coil
Spring

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