Battery cables installation / inside the cab, Battery cables installation / outside the cab, Dc fuse installation – Tundra HTS3000(T) User Manual

Page 21

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HTS(T)-1800_3000-GD-0114-EN

9

3.6

Battery cables installation / Inside the cab

Insert the cables through the holes you just drilled in order to permanently install the strain reliefs. Tighten the
nuts firmly using pliers or a wrench. Do not over tighten! Insert the include rubber insulators on the cables.
Install cables on DC inputs of the inverter respecting the polarities. RED = POSITIVE (+) / BLACK =
NEGATIVE (-). Install the rubber insulators. Adjust the cable length between the strain reliefs and the inverter
DC input in order to allow minimal movement of the cables and consequently reduce the stress on the inverter’s
inputs. Install cable clamps to avoid unnecessary vibration.













3.7

Battery cables installation / Outside the cab

Starting from underneath the cab (from the strain reliefs), insert ALL the remaining portion of the battery cables
in the plastic loom tubing. Run both cables together (tied together using the plastic cable ties) toward the
batteries using the metal clamps and cross members as support.

CAUTION!

This step requires skill and carefulness. Cables must be strongly attached so they
don’t rub on anything sharp and away from exhaust pipes, AC lines, coolant lines.


WARNING!

If your truck is equipped with an Air Ride system, cables must be able to move along
with the cab. Make sure to leave a “half a loop” of cable at the intersection where the
cables are linked between the cab and the battery box.

3.8

DC fuse installation

First, assemble the DC fuse onto the DC fuse holder. Connect the positive cable coming from the cab to one side
of the fuse, and connect the 1 foot cable (30.5cm) to the other side. Do not over tighten the nuts. The terminals
must be solidly fixed onto the fuse holder providing maximum contact. Install the plastic cover.


CAUTION! Not installing the fuse properly can result in fire that may cause severe injuries and/or

damages.

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