Service and adjustments troubleshooting – Craftsman LAWNSWEEPER 486.242211 User Manual

Page 14

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14

WHEEL GEAR AND PAWL SERVICE

IMPORTANT: Do not remove both wheels at the same
time to avoid mixing of parts. (The R.H. and L.H. ratchet
sprockets are not interchangeable.)

Make notes on the

position of washers and snap rings during disassembly.

• Remove

only one wheel from the sweeper.

• Remove the retaining rings and washers which hold

the ratchet gear on the brush shaft.

Slide the gear off of the brush shaft. (Look for the

drive pin, which may fall out of the brush shaft when
the ratchet gear is removed.) See figure 27.

• To reassemble, insert the drive pin through the hole

near the end of the brush shaft. Make sure the pin
slides back and forth easily in the shaft.

• Lightly grease the shaft and fill the ratchet gear with

grease. Assemble the ratchet gear back onto the
shaft.

• Lightly grease the axle and the gear teeth on the

wheel, and then reassemble the wheel. The brushes
should rotate

only during forward rotation of the

wheel. If the brushes are driven (rotated) by both
forward and reverse rotation of the wheel, the drive
pin is jamming in the ratchet gear. Disassemble to
clean and lubricate the drive pin and the ratchet gear.

• Remove the second wheel and repeat the procedure.

BRUSH REPLACEMENT

NOTE: Brush replacement should be done one brush at
a time.

• Remove the hopper bag from the sweeper.
• Loosen the hex bolts and lock nuts on two single

brush retainers which clamp one brush to the double
brush retainers.

Do Not loosen or remove the bolts

which fasten the double brush retainers to the brush
shaft. See figure 26.

• Slide the brush out of the retainers, noting on which

side of the brush the bristles overlap. See figure 26.

• Install new brush, making sure the bristles overlap on

the same side of the brush as before. See figure 26.

FIGURE 27

BRUSH ROTATION

BRUSH ROTATION

OVERLAP
BRISTLES

OVERLAP
BRISTLES

SINGLE
BRUSH
RETAINERS

DOUBLE BRUSH RETAINER

BRUSH
SHAFT

FIGURE 26

• Brushes set too low.

• Brushes are jammed
• Wheels are jammed.

Wheels skid when sweeping.

• Adjust height till brushes are 1/2"

down into grass.

• Stop sweeper. Remove obstruction.
• Remove one wheel at a time to check

for obstruction or damage. Refer to
Service and Adjustments section.

SERVICE AND ADJUSTMENTS

TROUBLESHOOTING

RATCHET
GEAR

DRIVE
PIN

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