Carrier WEATHERMAKERTM TWO-SPEED 38TDB User Manual

Page 11

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Step 11—Check Charge

Service valve gage ports are not equipped with Schrader
valves. To prevent personal injury, make sure gage manifold
is connected to the valve gage ports before moving valves off
fully back seated position. Wear safety glasses and gloves
when handling refrigerant.

UNIT CHARGE

Factory charge and charging method are shown on pink charging
label. With unit operating, charge Puron® units with liquid using
a commercial type metering device in manifold hose. Charge
refrigerant into suction line.

NOTE:

Unit is to be charged in high capacity only. Charging in

low capacity may cause compressor chattering and possible
damage to the compressor.

NOTE:

If subcooling charging conditions are not favorable,

charge must be weighed in accordance with unit rating plate ± 0.6
oz/ft of 3/8-in. liquid line above or below 15 ft respectively.
EXAMPLE: To calculate additional charge required for a 25-ft
line set: 25 ft - 15 ft = 10 ft X 0.6 oz/ft = 6 oz of additional charge.

COOLING ONLY PROCEDURE

1. Operate unit a minimum of 15 minutes before checking

charge.

2. Measure liquid service valve pressure by attaching an accurate

gage to service port.

3. Measure liquid line temperature by attaching an accurate

thermistor type or electronic thermometer to liquid line near
outdoor coil.

4. Refer to Table 4 for required subcooling temperature.

5. Refer to Table 3. Find the point where required subcooling

temperature intersects measured liquid service valve pressure.

6. To obtain required subcooling temperature at a specific liquid

line pressure, add refrigerant if liquid line temperature is
higher than indicated or reclaim refrigerant if temperature is
lower. Allow a tolerance of ± 3°F.

.

UNIT CHARGE

Factory charge and charging method are shown on pink charging
label. Puron® refrigerant cylinders contain a dip tube which
allows liquid refrigerant to flow from cylinder in upright
position.
Charge Puron units with cylinder in upright position and
a commercial type metering device in manifold hose. Charge
refrigerant into suction line.

NOTE:

Unit is to be charged in high capacity only. Charging in

low capacity may cause compressor chattering and possible
damage to the compressor.

NOTE:

If subcooling charging conditions are not favorable,

charge must be weighed in accordance with unit rating plate ± 0.6
oz/ft of 3/8-in. liquid line above or below 15 ft respectively.
EXAMPLE: To calculate additional charge required for a 25 ft line
set: 25 ft - 15 ft = 10 ft x 0.6 oz/ft = 6 oz of additional charge.

Step 12—System Functions and Sequence of Operation

The outdoor unit control system has special functions. The
following is an overview of the two-speed control functions:

COOLING OPERATION

This product utilizes a 2-stage cooling indoor thermostat. With a
call for first stage cooling (Yl), the outdoor fan and low capacity
compressor are energized. If low capacity cannot satisfy cooling
demand, high capacity is energized (Yl and Y2 or Y2 only) by the
second stage of indoor thermostat. After second stage is satisfied,

the unit returns to low-speed operation until first stage is satisfied
or until second stage is required again. When both first stage and
second stage cooling are satisfied, the compressor will shut off.

NOTE:

If unit has not operated within the past 12 hr, or following

a unit power-up, upon the next thermostat high- or low-speed
demand, unit operates for a minimum of 5 minutes on high-speed.

NOTE:

When two-speed unit is operating at low speed, system

vapor (suction) pressure will be higher than a standard single-
speed system or high-speed operation.

NOTE:

Outdoor fan motor will continue to operate for one

minute after compressor shuts off, when outdoor ambient is greater
than or equal to 100°F.

STATUS FUNCTION LIGHTS

A system control STATUS function light is located on the outdoor
unit control board. (See Fig. 12.) The STATUS light provides
indication signals for several system operations. See Table 5 for
codes and definitions. Table 5 also provides the order of signal
importance.

NOTE:

Only one code will be displayed on the outdoor unit

control board (the most recent, with the highest priority).

Table 3—Required Liquid-Line Temperature (°F)

LIQUID

PRESSURE AT

SERVICE VALVE

(PSIG)

REQUIRED SUBCOOLING

TEMPERATURE

(°F)

8

12

14

16

18

18

189

58

56

54

52

50

48

195

60

58

56

54

52404

50

202

62

60

58

56

54

52

208

64

62

60

58

56

54

215

66

64

62

60

58

56

222

68

66

64

62

60

58

229

70

68

66

64

62

60

236

72

70

68

66

64

62

243

74

72

70

68

66

64

251

76

74

72

70

68

66

259

78

76

74

72

70

68

266

80

78

76

74

72

70

274

82

80

78

76

74

72

283

84

82

80

78

76

74

291

86

84

82

80

78

76

299

88

86

84

82

80

78

308

90

88

86

84

82

80

317

92

90

88

86

84

82

326

94

92

90

88

86

84

335

96

94

92

90

88

86

345

98

96

94

92

90

88

354

100

98

96

94

92

90

364

102

100

98

96

94

92

374

104

102

100

98

96

94

384

106

104

102

100

98

96

395

108

106

104

102

100

98

406

110

108

106

104

102

100

416

112

110

108

106

104

102

427

114

112

110

108

106

104

439

116

114

112

110

108

106

450

118

116

114

112

110

108

462

120

118

116

114

112

110

474

122

120

118

116

114

112

486

124

122

120

118

116

114

499

126

124

122

120

118

116

511

128

126

124

122

120

118

11

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