Commercial hot water or steam boiler, Burner mounting plates and adapter plates, Control tappings – Crown Series 24 User Manual

Page 5: Impact of system piping, Crown’s 3 recommendations, Rtc return temperature control

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Burner Mounting Plates and Adapter Plates

FRONT VIEW

SIDE VIEWS

4” STANDARD

IDENTIFICATION NUMBER

‘A’ DIA

HOLE

‘B’ DIA

BOLT CIRCLE

‘C’

(REF)

4

8

8” EXTENDED

CAST IRON BURNER MOUNTING PLATES

STANDARD BURNER

ADAPTER PLATE

I.D.

‘A’

‘B’

‘C’

BOILER MODEL

PART NO.

NO.

DIA.

DIA.

REF.

24-03 THRU 24-05

330400

920

4-3/4

10

7-1/16

24-06 THRU 24-08

330401

921

6-1/8

10

7-1/16

24-09 THRU 24-12

330402

922

6-3/4

10

7-1/16

BECKETT (“CF” SERIES) BURNER ADAPTER PLATE

I.D.

‘A’

‘B’

‘C’

BOILER MODEL

PART NO.

NO.

DIA.

DIA.

REF.

24-03 THRU 24-06

330400

920

4-3/4

10

7-1/16

24-07 THRU 24-08

330401

921

6-1/8

10

7-1/16

24-09 THRU 24-11

330403

923

7-1/4

10

7-1/16

24-12

330404

924

8-1/8

10

7-1/16

BECKETT (“CG” SERIES) BURNER ADAPTER PLATE

Note:
1. A burner adapter plate is needed for each boiler.

Control Tappings

TAPPING

SIZE

LOCATION

(IN.)

STEAM BOILER

WATER BOILER

A

4

Supply

Supply

B

4

Plug (24-03 thru 24-06)

Plug

Supply (24-07 thru 24-12)

C

3

Blow-Off Valve

Return

D

3

Return

Plug (24-03 thru 24-11)

Return (24-12)

E

3

Plug

Blow-Off / Drain Valve

F

3

Plug

Plug

G

1-1/2

Safety Valve / Surface Skim Tap

Relief Valve

J1

1

Plug

Plug

J2

1

Float L.W.C.O.

Plug

K

3/4

Plug

Probe L.W.C.O.

M

3/4

Operating Pressure Limit Control

Operating Temperature Limit Control

N

3/4

Hi Pressure

Hi Temperature

Limit Control / Manual Reset

Limit Control/Manual Reset

P

1/2

Gauge Glass/#67 L.W.C.O.

Plug

Q

1/2

Steam Gauge (Bush to 1/4”)

Temperature/Pressure

Gauge (Bush to 1/4”)

S

3/4

Tankless Heater Control

Tankless Heater Control

T

3/4

Firing Rate Pressure Control

Firing Rate Temperature Control

Series 24 Minimum Piping

Recommendations – Water Boiler

Impact of System Piping

Many hot water systems

are zoned. Some also use mixing valves to control the water
temperature in the system. These features can cause the
flow through the boiler to vary dramatically, depending on
the status of the zones or mixing valves. In addition, the
large water content of many commercial systems has the
potential to subject the boiler to operation with low return
temperatures for an extended period of time. These factors
can shorten the life of a boiler due to thermal shock or flue
gas condensation.

Crown’s 3 Recommendations

On the following

pages, CROWN provides three basic recommendations
for near-boiler piping that are intended to maximize the
life expectancy of the boiler by protecting it from flue gas
condensation and thermal shock. Each protects the boiler
by making sure that both of the following conditions are met:

The flow through the boiler is high enough to

ensure a temperature rise of less than 40°F

The return temperature does not fall below 135°F

for an extended period of time.

RTC Return Temperature Control

Piping

Recommendation 3 makes use of CROWN’s optional
RTC (Return Temperature Control). This control provides an
economical and effective way of protecting the boiler from
thermal shock and condensation. It can be incorporated into
most hot water systems with minimal modifications to the
system design and operation. When this option is used on
multiple Series 24s, one RTC is required for each boiler.
The CROWN RTC is also available with an outdoor reset
option. This provides additional energy savings by
modulating system water temperature to match the
building load requirements.

Commercial Hot Water or Steam Boiler

Commercial Hot Water or Steam Boiler

FRONT VIEW

BACK VIEW

F

E

J2

J2

J1

J1

Q

K

M

G

T

B

P

P

N

S

A

D

C

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