6. replacing gun contact tip, 7. troubleshooting – Craftsman 117.205710 User Manual

Page 21

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OM-194 199 Page 18

4-6.

Replacing Gun Contact Tip

Ref. 800 797-C

Y

Turn Off unit.

1

Nozzle

2

Contact Tip

Cut off welding wire at contact tip.
Remove nozzle.

Remove contact tip and install new
contact tip. Reinstall nozzle.

1

2

Tools Needed:

4-7.

Troubleshooting

Welding Trouble

Remedy

No weld output; wire does not feed.

Secure power cord plug in receptacle (see Section 2-12).

Check and replace power switch if necessary.

Check circuit breakers CB1 and/or CB2, and reset if necessary (see Section 4-2).

Replace building line fuse or reset circuit breaker if open (see Section 2-12).

Secure gun plug in receptacle or repair leads, or replace trigger switch (see Section 2-7 and/or 4-5).

Thermostat TP1 open (overheating). Allow fan to run; the thermostat will close when the unit has cooled
(see Section 2-3).

No weld output; wire feeds.

Connect work clamp to get good metal to metal contact.

Replace contact tip (see Section 4-6).

Low weld output.

Connect unit to proper input voltage or check for low line voltage (see Section 2-12).

Low, high, or erratic wire speed.

Readjust front panel settings (see Section 3-1).

Change to correct size drive roll (see Section 11-3).

Readjust drive roll pressure (see Section 2-13).

Replace inlet guide, contact tip, and/or liner if necessary (see Sections 4-3, and 4-4).

Wire Drive/Gun Trouble

Remedy

Electrode wire feeding stops during

Straighten gun cable and/or replace damaged parts (see Section 4-4).

welding.

Adjust drive roll pressure (see Section 2-13).

Readjust hub tension (see Section 2-9).

Replace contact tip if blocked (see Section 4-6).

Clean or replace wire inlet guide or liner if dirty or plugged (see Section 4-4).

Replace drive roll if worn or slipping (see Section 11-3).

Secure gun plug in receptacle or repair leads, or replace trigger switch (see Section 2-7 and/or 4-5).

Check and clear any restrictions at drive assembly and liner (see Section 4-4).

Have nearest Factory Authorized Service Agent check drive motor.

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