Heating element installation, Air channel installation, Brick core temperature sensor(s) installation – Steffes 5140 Simplified Installation Guide User Manual

Page 2

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4

HEATING ELEMENT INSTALLATION

1. Insert heating elements

between brick layers until

element ends embed into side

cutouts of brick cavity.

Elements MUST be installed

with threaded screw tabs on

wire connection terminals

pointing forward and down.

2. Remove painted panel from

electrical compartment and

locate the installation hard-

ware package.

3. Connect wiring harnesses to

heating elements using

screws in hardware package.

Install screws with heads up

and thread pointing down.

Tighten screws to 14 in·lbs.

5

AIR CHANNEL INSTALLATION

1. Install air channel with air deflectors (arrow

shaped pieces) facing inward. Place bottom of air

channel in first.

2. Lower insulation blankets back into position, one

at a time. Tuck sides into edges, corners and

around exposed portions of heating elements.

3. Install galvanized front panel. Slide bottom edge

inside lower lip of brick cavity. Top rests on

outside of cavity.

4. Check non-insulated element connections to make

sure they do not come within 1/2" of any surface.

6

BRICK CORE TEMPERATURE SENSOR(S) INSTALLATION

Risk of improper operation. Proper installation of the brick core temperature sensor(s) is critical to the

operation of the Comfort Plus Hydronic system. Read and follow installation instructions carefully.
1. Remove screw(s) by temperature sensor hole(s) in galvanized front panel.
2. Insert temperature sensor(s) through hole(s). Sensor(s) must pass through blanket insulation and into brick core.
3. Install screw(s) into galvanized front panel to hold sensor(s) and provide electrical ground connection.
4. Inspect sensor wiring for possible short circuiting hazards.
5. Install painted front panel.

NOTE: Models 5130 and 5140 have an upper and a lower temperature sensor. Each sensor is marked for proper installation.

BRICK

CORE

SIDE VIEW

Outlet

Inlet

Electrical

Panel

Front Air

Channel

3
4

"

3
4

"

Required Clearance

Between Element Termination and

Metal Panels is

1
2

" (

3
4

" Nominal).

Element

Connection

WARNING

WARNING

WARNING

WARNING

WARNING

WARNING

WARNING

WARNING

WARNING

WARNING

HAZARDOUS VOLTAGE: Risk of

electric shock, injury or death.
• DO NOT remove electrical panel

cover while system is energized.

• Elements MUST be positioned

properly to avoid short circuiting

them against any surfaces

within system.

• Use care when making

connections to avoid element

damage.

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