AERCO BMK 1000 - Manual (Page 72)

Benchmark 750/1000 Boiler Installation, Operation & Maintenance Manual
CHAPTER 5 – MODE OF OPERATION
Page 72 of 192 AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, NY 10913 OMM-0082_0J
05/21/2014
Ph.: 800-526-0288
GF-130
While it is possible to change the settings of temperature related functions, the unit is factory
preset with settings that work well in most applications. It is suggested that an AERCO
representative be contacted, prior to changing any temperature related function settings. For
descriptions of temperature-related functions and their factory defaults, refer to Appendices A
and E.
5.4.1 Remote Setpoint Field Wiring
The only wiring connections necessary for the Remote Setpoint mode are connection of the
remote signal leads from the source to the unit’s I/O Box. The I/O Box is located on the front
panel of the boiler. For either a 4-20mA/0-5V or a 0-20mA/0-5V setting, the connections are
made at the ANALOG IN terminals in the I/O Box. For a Network setting, the connections are
made at the RS-485 COMM terminals in the I/O Box. The signal must be floating, (ungrounded)
at the I/O Box and the wire used must be a two wire shielded pair from 18 to 22 AWG. Polarity
must be observed. The source end of the shield must be connected at the source. When driving
multiple units, each unit’s wiring must conform to the above.
5.4.2 Remote Setpoint Startup
Since this mode of operation is factory preset and the setpoint is being externally controlled, no
startup instructions are necessary. In this mode, the REMOTE LED will light when the external
signal is present.
To operate the unit in the Manual mode, press the AUTO/MAN switch. The REMOTE LED will
go off and the MANUAL LED will light.
To change back to the Remote Setpoint mode, simply press the AUTO/MAN switch. The
REMOTE LED will again light and the MANUAL LED will go off.
5.5 DIRECT DRIVE MODES
The unit’s air/fuel valve position (% open) can be changed by a remote signal which is typically
sent from an Energy Management System (EMS) or from a Building Automation System (BAS).
The Direct Drive mode can be driven by a current or voltage signal within the following ranges:
• 4-20 mA/1-5 Vdc
• 0-20 mA/0-5 Vdc
The factory default setting for the Direct Drive mode is 4-20 mA/1-5 Vdc. With this setting, a 4
to 20 mA signal, sent by an EMS or BAS is used to change the unit’s valve position from 0% to
100%. A 4 mA/1V signal is equal to a 0% valve position, while a 20 mA /5V signal is equal to a
100% valve position. When a 0-20 mA/0-5 Vdc signal is used, zero is equal to a 0% valve
position.
In addition to the current and voltage signals described above, the Direct Drive mode can also
be driven by a RS-485 Modbus Network signal from an EMS or BAS.
When in a Direct Drive mode, the unit is a slave to the EMS or BAS and does not have a role in
temperature control. Direct Drive can be used to drive single, or multiple units.
NOTE
If a voltage, rather than current signal is used to control the remote
setpoint, a DIP switch adjustment must be made on the CPU Board located
in the Control Box Assembly. Contact your local AERCO representative for
details.