AERCO KC1000 Boiler July 2011 User Manual
Kc series gas fired boiler system
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REVISED JULY 7, 2011
GF-109
OMM-0016_0B
KC Series Gas-Fired Boiler
USER MANUAL
Applicable to Serial Number G-11-0695 and above
KC Series
Gas Fired
Boiler System
Semi-Instantaneous, Condensing,
Forced Draft,
Natural Gas and Propane Fired,
Hot Water Boiler
1,000,000 BTU/HR Input
Patent No. 4,852,524
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Table of contents
Document Outline
- OMM-0016_0B_GF-109_KC BOILER_G-11-0695 and UP_01_KC-B-Cover_07-07-11
- OMM-0016_0B_GF-109_KC BOILER_G-11-0695 and UP_02a_KC-B-TOC--1-7-10
- FOREWARD A
- SECTION 1 – SAFETY PRECAUTIONS 1-1
- SECTION 2 – INSTALLATION PROCEDURES 2-1
- SECTION 3 – CONTROL PANEL OPERATING PROCEDURES 3-1
- SECTION 4 – INITIAL START-UP 4-1
- Section 5 – MODE OF OPERATION 5-1
- SECTION 6 – SAFETY DEVICE TESTING PROCEDURES 6-1
- SECTION 7 – MAINTENANCE 7-1
- SECTION 8 – TROUBLESHOOTING 8-1
- SECTION 9 – RS232 COMMUNICATION 9-1
- APPENDICES
- WARRANTIES W-1
- OMM-0016_0B_GF-109_KC BOILER_G-11-0695 and UP_02b_KC-B-Forewrd-10-2-06
- OMM-0016_0B_GF-109_KC BOILER_G-11-0695 and UP_03_KC-B-CH1_7-7-11
- OMM-0016_0B_GF-109_KC BOILER_G-11-0695 and UP_04_KC-B-Ch2_7-8-11
- Figure 2.1. Boiler Clearances
- Figure 2.2
- Figure 2.3
- Figure 2.4
- Figure 2.5a
- Figure 2.5b
- Figure 2.6
- Figure 2.7
- Figure 2.8
- Figure 2.10
- 2.6.1 CONSTANT SETPOINT MODE
- 2.6.3 BOILER MANAGEMENT SYSTEM (BMS) MODE
- 2.6.4 REMOTE SETPOINT and DIRECT DRIVE MODES
- 2.6.5 COMBINATION MODE
- 2.7 I/O BOX CONNECTIONS
- 2.8 AUXILIARY RELAY CONTACTS
- OMM-0016_0B_GF-109_KC BOILER_G-11-0695 and UP_05_KC-B-Ch3--7-25-11
- OMM-0016_0B_GF-109_KC BOILER_G-11-0695 and UP_06_KC-B-Ch4_6-29-10
- OMM-0016_0B_GF-109_KC BOILER_G-11-0695 and UP_07_KC-B-Ch5_6-14-10
- OMM-0016_0B_GF-109_KC BOILER_G-11-0695 and UP_08_KC-B-Ch_6-3-25-11
- OMM-0016_0B_GF-109_KC BOILER_G-11-0695 and UP_09_KC-B-Ch7_1-7-10-bb
- OMM-0016_0B_GF-109_KC BOILER_G-11-0695 and UP_10_KC-B-Ch8_09-29-10
- 8.1 INTRODUCTION
- 1. Measure the actual exhaust temperature and continuity of the exhaust sensor. If the exhaust temperature is less than 475 o F and the exhaust sensor shows continuity replace the sensor.
- 2. If exhaust temperature is greater than 500 o F, check combustion calibration. Calibrate or repair as necessary.
- 2. If there are two external wires on these terminals check any Energy Management system to see if they have the units disabled (a jumper may be temporarily installed to see if the interlock circuit is functioning).
- 3. Check that proving switch for any device hooked to the interlock circuit is closing and that the device is operational.
- OMM-0016_0B_GF-109_KC BOILER_G-11-0695 and UP_11_KC-B-CH9_6-8-10
- OMM-0016_0B_GF-109_KC BOILER_G-11-0695 and UP_12_KC-B-App A_3-25-11
- OMM-0016_0B_GF-109_KC BOILER_G-11-0695 and UP_13_KC-B-Ap-B_10-01-09
- OMM-0016_0B_GF-109_KC BOILER_G-11-0695 and UP_14_KC-B-App-C
- OMM-0016_0B_GF-109_KC BOILER_G-11-0695 and UP_15_KC-B-App-D
- OMM-0016_0B_GF-109_KC BOILER_G-11-0695 and UP_16_KC-B-App-E_3-25-11
- OMM-0016_0B_GF-109_KC BOILER_G-11-0695 and UP_17_KC-B-App-F_6-15-10
- OMM-0016_0B_GF-109_KC BOILER_G-11-0695 and UP_18_KC-B-App-G
- OMM-0016_0B_GF-109_KC BOILER_G-11-0695 and UP_19_KC-B-App-H-JULY-06
- OMM-0016_0B_GF-109_KC BOILER_G-11-0695 and UP_20_KC-B-App-I-12-27-08
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