Vi .trouble shooting – COMEUP ATV/UTV Winch (Ver:04) User Manual
Page 11
VI .Trouble Shooting
9
When the winch fails to operate after several attempts, or if there is any fault operation while
winching, check followings.
Symptom
Possible Cause
Remedy
Cut circuit or loosing
Check battery lead
Weak battery or insufficient power
Recharge or replace battery
Damaged over-load protector
Replace over-load protector
Loose connection of wirings
Checking all wirings
Damaged or stuck contactor
Replace contactor
Defective remote control
Check winch operation with an auxiliary
switch
Winch will not
operate
Damaged motor or worn carbon brush Replace motor or carbon brush
Broken wiring or bad connection
Reconnect or replace wiring
Damaged or stuck contactor
Replace contactor
Switch inoperative
Replace switch
Motor runs in one
direction
Dropt or lost wiring
Replace wiring and tighten
Clutch does not disengaged
Engaged clutch
Damaged brake or clutch kit
Replace brake or clutch kit
Damaged drum bushing
Replace drum bushing
Drum will not
clutch
Damaged gear box
Replace gear box
Damaged or inoperative pressed spring Replace pressed spring
Disengaged clutch
Engaged
Damaged 3
rd
stage carrier
Replace 3
rd
stage carrier
No brake
Damaged 1
st
shaft
Replace 1
st
shaft
Brake distance is
too long
Worn or damaged brake
Replace or adjust brake
Motor leads crossed
Reverse electrical connections to motor
Contactor control crossed
Reverse black and red wires on the
contactor
Winch runs in
opposite direction
Remote control or rocker switch crossed Reverse electrical connections
Long period of operation
Stop operation to have it cooled
Over-load
Reduce load
Motor runs
extremely hot
Damaged or inoperative brake
Replace or repair brake