Maintenance – E-Z-GO TERRAIN 1000 User Manual

Page 58

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B

MAINTENANCE

Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

49

Owner’s Guide

water in a new golf car battery is 1.280 which means that the electrolyte weighs 1.280 times the weight of the same vol-

ume of water. A fully charged battery will test at 1.275 - 1.280 while a discharged battery will read in the 1.140 range.

Do not perform a hydrometer test on a battery that has just been watered. The battery must go through at least one

charge and discharge cycle in order to permit the water to adequately mix with the electrolyte.

The temperature of the electrolyte

is important since the hydrometer reading must be corrected to 80° F (27° C). High

quality hydrometers are equipped with an internal thermometer that will measure the temperature of the electrolyte and

will include a conversion scale to correct the float reading. It is important to recognize that the electrolyte temperature is

significantly different from the ambient temperature if the vehicle has been operated.
Using A Hydrometer
1. Draw electrolyte into the hydrometer several times to

permit the thermometer to adjust to the electrolyte tem-

perature and note the reading. Examine the color of the

electrolyte. A brown or gray coloration indicates a prob-

lem with the battery and is a sign that the battery is

nearing the end of its life.

2. Draw the minimum quantity of electrolyte into the

hydrometer to permit the float to float freely without con-

tacting the top or bottom of the cylinder.

3. Hold the hydrometer in a vertical position at eye level

and note the reading where the electrolyte meets the

scale on the float.

4. Add or subtract four points (.004) to the reading for

every 10° F (6° C) the electrolyte temperature is above

or below 80° F (27° C). Adjust the reading to conform

with the electrolyte temperature, e.g., if the reading indi-

cates a specific gravity of 1.250 and the electrolyte tem-

perature is 90° F (32° C), add four points (.004) to the

1.250 which gives a corrected reading of 1.254. Simi-

larly if the temperature was 70° F (21° C), subtract four

points (.004) from the 1.250 to give a corrected reading

of 1.246.

5. Test each cell and note the readings (corrected to 80° F

or 27° C). A variation of fifty points between any two cell

readings (example 1.250 - 1.200) indicates a problem

with the low reading cell(s).

As a battery ages, the specific gravity of the electrolyte will

decrease at full charge. This is not a reason to replace the

battery providing all cells are within fifty points of each other.
Since the hydrometer test is in response to a vehicle exhibit-

ing a performance problem, the vehicle should be recharged

and the test repeated. If the results indicate a weak cell, the

battery or batteries should be removed and replaced with a

good battery of the same brand, type and approximate age.

Hydrometer Temperature Correction

°F °C

160 71

150 65

140 60

130 54

120 49

110 43

100 37

90 32

80 26

70 21

60 15

50 10

40 4

30 -1

20 -6

10 -12

+.032

+.028

+.024

+.020

+.016

+.012

+.008

+.004

0

-.004

-.008

-.012

-.016

-.020

-.024

-.028

+.030

+.026

+.022

+.018

+.014

+.010

+.006

+.002

-.002

-.006

-.010

-.014

-.018

-.022

-.026

EXAMPLE #1
ELECTROLYTE TEMPERATURE
Above 80 °F (27 °C)
AMBIENT TEMPERATURE
Above 80 °F (27 °C)

ELECTROLYTE TEMPERATURE
Above 90 °F (32 °C)
HYDROMETER READING 1.250
1.250 + .004 = 1.254
CORRECTED SPECIFIC GRAVIT
READING

EXAMPLE #2
ELECTROLYTE TEMPERATURE
Above 80 °F (27 °C)
AMBIENT TEMPERATURE
Above 80 °F (27 °C)

ELECTROLYTE TEMPERATURE
Above 70 °F (21 °C)
HYDROMETER READING 1.250
1.250 - .004 = 1.246
CORRECTED SPECIFIC GRAVIT
READING

ELECTROLYTE

TEMPERATURE

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