Appendix “a – Pinnacle Systems NSD User Manual

Page 18

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Appendix “A”

Troubleshooting

NSD-TR-01

(Metal Box)

and

NSD-DR-01

(Basic DIN-rail)

Controllers

PROBLEM:

No indicators are lit

Cause(s):

1) Incorrect line voltage OR no line

voltage.

2)

Incorrectly

wired.

3)

Blown

fuse.

4)

Bad

regulator.

Cure: Check fuse, then make sure you

have line voltage present at the
correct terminals and that its within
specifi cations. If it all checks out, then
the control board must be replaced.

PROBLEM:

NSD control will not go green when
reset, relay fault LED is off

Cause(s):

1) Noise on the power line caused a

glitch in the NSD control.

2) Relay contact stayed closed when

user stepped on mat.

3) One of the redundant control

circuits is faulty.

Cure: Remove power to unit for 30 seconds,

apply power and hit the RESET button.
This should reset the circuits and the
NSD control should come back up.
Check the relays for signs of contact
pitting. Also, it’s possible that large
voltage spikes on the power line could
have caused a glitch in the NSD control
and it shut down. If the unit continues
have this problem, install MOV’s on the
power terminals of any nearby motors,
or solenoids. These devices cause
noise on the power line and the MOV’s
can usually cure this.

PROBLEM:

NSD control will not go green when
reset, wire fault LED is off

Cause(s):

1) Wires from mat have not been

installed correctly.

2) One or more of the four wires going

out to the mat has been cut.

Cure(s):

1) See wiring diagram page for mat

wire colors and terminals.

2) Repair or replace cut wires.

PROBLEM:

NSD control will not go green when
reset, all internal indicators are on

Cause(s):

1) Object on mat is keeping control

RED.

2) Short in either the mat or external

wires going to the mat.

3) You forgot to press the RESET

button to reset the mat.

Cure:

Remove the mat wires from the control
unit and use an OHM meter to check for
a short between the wires or between
each pair of wires on the mat. If there
is a short, check for physical signs of
damage to the wiring or the mat. The
mat will require replacement if the short
is not in the wiring.

NSD-DR-04

(DIN-rail Controller with diagnostics)

PROBLEM:

Mat wiring fault

Cause(s):

1) Low voltage on input that should

be ground.

2) High voltage on input that should

be ground.

Cure:

Bad wiring, bad comparator, or bad mat.

PROBLEM: Circuit

fault

Cause(s):

1) Voltage to mat below low setpoint.

2) Voltage to mat below high setpoint.

3) One of the redundant circuits

indicates ON mat, the other
indicates OFF mat.

4) One of the redundant circuits

indicates OFF mat, the other
indicates ON mat.

5) High voltage on input that should

be ground.

Cure:

Bad wiring, bad comparator, or bad mat.

PROBLEM:

Zone # out of sequence

Cause:

The master and slave processors
disagree on which sequence they are
on.

Cure:

An external electrical noise could be
causing one of the processors to loose
sequence.

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