Flowserve U-MAG INNOMAG - Manual (Page 2)

U-MAG ENGLISH 26999990 10-14
Page 2 of 40
TABLE OF CONTENTS Page Page
1 INTRODUCTION AND SAFETY ........................ 4
1.1 General ......................................................... 4
1.2 CE marking and approvals ........................... 4
1.3 Disclaimer ..................................................... 4
1.4 Copyright ....................................................... 4
1.5 Duty conditions ............................................. 4
1.6 Safety ............................................................ 5
1.7 Nameplate and safety labels ........................ 9
1.8 Specific machine performance ...................... 9
1.9 Noise level .................................................... 9
2 TRANSPORT AND STORAGE .......................... 9
2.1 Consignment receipt and unpacking ............ 9
2.2 Handling ...................................................... 10
2.3 Lifting........................................................... 10
2.4 Storage ........................................................ 11
2.5 Recycling and end of product life................ 11
3 DESCRIPTION ................................................ 11
3.1 Configurations ............................................. 11
3.2 Nomenclature .............................................. 11
3.3 Nameplate ................................................... 11
3.4 Design of major parts .................................. 13
3.5 Performance and operating limits ............... 13
4 INSTALLATION ................................................ 14
4.1 Location ...................................................... 14
4.2 Part Assemblies .......................................... 14
4.3 Foundation .................................................. 15
4.4 Grouting ...................................................... 16
4.5 Piping .......................................................... 17
4.6 Electrical connections ................................. 18
4.7 Protection systems...................................... 18
4.8 Final checks ................................................ 19
5 COMMISSIONING, START-UP, OPERATION
AND SHUTDOWN ........................................... 19
5.1 Direction of rotation ..................................... 19
5.2 Priming and auxiliary supplies .................... 20
5.3 Starting the pump ........................................ 20
5.4 Running the pump....................................... 20
5.5 Stopping and shutdown .............................. 20
5.6 Hydraulic, mechanical and electrical duty .. 21
6 MAINTENANCE ............................................... 21
6.1 General ....................................................... 21
6.2 Maintenance schedule ................................ 22
6.3 Spare parts .................................................. 23
6.4 Tools required ............................................. 23
6.5 Fastener torques ......................................... 23
6.6 Disassembly ................................................ 24
6.7 Examination of parts ................................... 25
6.8 Casing [1100] Repair .................................. 26
6.9 Containment Shell [3500] Repair ................ 27
6.10 Impeller Repair ............................................ 27
6.11 Wet End Assembly ...................................... 29
6.12 Drive End Disassembly .............................. 29
6.13 Drive End Assembly ................................... 30
6.14 Wet / Drive End Assembly .......................... 32
6.15 Gasoline Engine ......................................... 33
7 Troubleshooting ............................................... 34
7.1 Faults, causes and remedies ..................... 34
8 PARTS LISTS AND DRAWINGS ..................... 37
8.1 Sectional drawing ....................................... 37
8.2 Parts interchangeability .............................. 38
8.3 General arrangement drawing .................... 39
9 CERTIFICATION ............................................. 39
10 OTHER RELEVANT DOCUMENTATION AND
MANUALS ....................................................... 39
10.1 Supplementary User Instruction manuals .. 39
10.2 Change notes ............................................. 39
10.3 Additional sources of information ............... 39