Flowserve LPC Compact Actuator Series User Manual

Page 16

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Troubleshooting Table
Problem

Possible cause

Solution

The actuator does not move.

A moving part is seized up.

Check if any moving part is blocked. If so,

follow the maintenance instructions given in the

relevant paragraphs of this manual or in special

maintenance operating instructions.

Leakage of the pneumatic cylinder.

A significant air leak may prevent the actuator

from operating. Ensure that there aren’t any leaks

in the pneumatic cylinder toward the outside. If

possible, detect them using a leak finder spray.

Check also that there are not leaks across the

piston. If leaks are present, follow the cylinder

maintenance instructions given in paragraph 3.2.

The actuator model is not the correct one,

or is not suitable for the plant conditions.

Check the actuator nameplate and the plant

requirements. If there are mismatches, contact

Flowserve Service Department.

Spring problems (if actuator is a single

acting model).

Check the proper functioning of the spring can.

If problems are found, contact Flowserve Service

Department.
Perform the following test: disassemble the

actuator from the valve and measure the

minimum pressure values necessary to move

and compress the spring. Compare the measured

values with the ones reported on the Testing

Certificate. If there are significant differences you

should contact Flowserve Service Department.

A lockout device has been inserted and

forgotten in that position.

Disconnect the lockout module.

The valve does not fully perform

the stroke, during opening or

closing.

The actuator is not correctly adjusted.

As above, check the position of the stoppers

in opening and closing direction. If necessary

adjust them. Follow the instructions given in

paragraph 2.3.

Exhaust port(s) obstructed.

Screw cap(s) must be disengaged. Ensure vent

port are free. If not, clean them of any obstruc-

tion and clean the dust excluders, if present.

Actuator torque lower than required.

In order to do a check it is necessary to perform

the following test: disassemble the actuator from

the valve and measure the minimum pressure

values necessary to move and compress the

spring (if the actuator is a single acting model)

or the minimum values necessary to move the

actuator yoke and perform a stroke (for double

acting models). Compare the measured values

with the ones reported on the Testing Certificate.

If there are significant differences you should

contact Flowserve Service Department.

During the stroke the actuator

exhibits excessive amounts of

backlash.

Some components are excessively worn.

Identify and replace these components,

according to the procedure described in the

relevant paragrahs of this manual, or in special

maintenance operating instructions.

In case of other problems not listed in this table, you should contact Flowserve Service Department.

LPC Compact Actuator Series FCD LFENIM0002-00-AQ 07/14

16

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