0 troubleshooting, Troubleshooting – SAF OPAL SS6 User Manual

Page 44

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OPAL SS6 Reduced Voltage Starters

Page 37

8.0 TROUBLESHOOTING

PROBLEM

POSSIBLE CAUSE

CORRECTION

OVER TEMP

(LD1) lit

Fan failure

Replace fan

Fan blockage

Clear blockage

Jumper missing from OT

Replace jumper, units without fans
only

READY (LD2)

not lit

Fault present

Refer to section 3.5 FAULTS

Does not start &

RUN (LD3)

doesn't illuminate

Control wiring

Refer to section 6 TYPICAL
CONNECTIONS and check wiring

MOTOR OVRLD

(LD4) lit

Shorted motor or output

Check motor and output

SW2 not calibrated for
motor

Refer to current calibration chart on
unit

Burden pack not installed
or not installed correctly

Install burden pack and/or correctly

Motor overload

trips before motor

is up to speed

SW2 setup may be wrong

Confirm SW2 is setup for the motor
connected

RAMP and STEP setup or
extended overload
necessary

Increase RV1 and RV2, refer to
section 4

+15V (LD5) not lit Control voltage not present

Check control voltage and FU1 on
control card

Motor runs in

wrong

direction

Phase reversal

Interchange any two incoming or
motor leads

Neons 1, 3, or 5

not lit at stop

Shorted SCR

Measure continuity between line and
output terminals

Motor not connected

Connect motor

Neons 2, 4, or 6

not lit

3ø supply

Check incoming line voltage

Motor sounds

rough when

starting

Loose connections or gate
leads

Confirm good connections and all gate
leads to SCR's and the CA392 control
card are secure

Motor starts

similar to

across the line

Lightly loaded

Decrease STEP and RAMP or maybe
try CONSTANT CURRENT mode

Incorrect line, terminal and
bypass connections

Incoming lines must be connected to
L1, L2, L3
Motor must be connected to T1, T2,T3
Bypass contactor must be connected to
BPM L1-3, BPM T1-T3

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