Troubleshooting – Subaru Robin EX13 User Manual

Page 71

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Problem and possible cause

Remedy

1. Ignition system problems

1) Spark plug

Improper spark plug gap
Insulation defect
Carbon deposits

Adjust the gap

Replace

Clean

2) Ignition coil

Insulation defect or discontinuity
Poor contact or broken wire

Replace
Repair or replace

3) Improper air gap between ignition coil and flywheel Adjust

2. Fuel system problems

1) No fuel in fuel tank

Refill

2) Fuel hose clogged or pinched

Clean or replace

3) Air in fuel lines

Check and retighten joints

4) Poor quality gasoline or water in gasoline

Replace

5) Carburetor

Overflow
Clogged or damaged
Throttle valve malfunction

(does not close fully)

Adjust
Overhaul

Check and adjust

3. Engine core components

problems

1) Insufficient tightening of cylinder head bolts

Check and retighten

2) Wearing of piston, piston rings and/or cylinder

Repair or replace

3) Improper contact of valve and seat

Repair

4) Valve sticking

Repair

5) Improper valve clearance

Adjust

6) Leakage from intake manifold gasket

Retighten; replace gasket

7) Leakage from carburetor gasket

Retighten; replace gasket

8) Insufficient tightening of spark plug

Retighten

15. TROUBLESHOOTING

If the engine shows any sign of malfunction, the cause should be determined immediately and appropriate
countermeasures should be taken to prevent the problem from worsening. This section describes certain known
problems, their possible causes and appropriate countermeasures. Note, however, that the list of problems
presented here is not all. Generally speaking, since there is the possibility of multiple causes for a single problem,
please use your experience and common sense when deciding on what action to take.

15-1 ENGINE

The following three conditions must be fulfilled for satisfactory engine start.
1. The cylinder filled with a proper fuel-air mixture.
2. Good compression in the cylinder.
3. Good spark, properly timed, to ignite the mixture.
The engine cannot be started unless these three conditions are met. There are also other factors which
make engine start difficult, e.g., a heavy load on the engine when it is about to start at low speed, and a
high back pressure due to a long exhaust pipe.

Star

ting difficulties

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