Fulton Performance XPD15L0301 - Manual

Tongue Jacks
Read, Understand, Follow and Save These Instructions
Before mounting the jack confirm that there will be no interference from the tow vehicle, tongue, ground, and any other mounted accessories while
stationary or in motion. Before installing, check for interference in all positions including handle swing and swivel positions if applicable. Check
for interference again after installation is complete.
Gear
Housing
Bolt-on Rack Jack Instructions:
1) Place the gear housing on the tongue,
insert supplied bolts in holes
corresponding to the tongue width.
2) Place the mounting bracket below the
tongue with the flat surface against the
tongue.
3) Secure with locknuts, torque to 25 ft. lbs.
Purchaser/owner must ensure that product is
installed according these instructions. Purchaser/
owner must not alter or modify product.
Operator and bystanders should never position
any part of body under any portion of this product
or the load being supported.
Fully retract and rotate jack before towing.
When using the drop foot or drop leg, make
certain the supplied pin is fully inserted through
both sides of the inner tube and the drop tube
before using the jack.
If using optional drop foot or caster, always
remove drop foot or caster before towing to
maximize ground clearance.
This product is not intended to be used as a
transport device for the implement it is attached
to. Minimize movement of implement while jack
is under load.
Do not allow children to play on or around this
product or the load being supported.
Secure the load, vehicle and trailer from rolling
(by blocking wheels) when operating jack or
coupling trailer.
Jack capacity is limited to the lesser of the jack,
footplate, or caster wheel capacity.
Never exceed maximum rated capacity. Refer to
stamped markings or decals on product to obtain
rated capacity. If uncertain, contact Cequent
Performance Products at 1-800-521-0510 or
www.cequentgroup.com.
These jacks are designed for vertical loading.
Excessive side forces may cause jack failure and
must be avoided.
Before manually moving trailer, crank to lowest
position.
If this product has a pivot tube mount, make
certain the pivot pin is fully inserted through both
sides on the pivot tube and the pivot mount.
If this product is a swivel jack, lock the plunger
pin into a hole in the mounting bracket before
raising or lowering the tongue.
Before installing the snap ring, inspect the snap
ring groove and remove any debris. Seat the snap
ring fully into the groove.
Do not attempt to weld Bolt-On brackets or
straps to the tongue. Special brackets are
available for Weld-On applications.
If this product has a drop foot or drop leg, never
attempt to adjust the drop foot or drop leg when
there is any load on the jack.
If this product is a rack jack, do not raise the gear
housing above inner tube.
These jacks are not designed for mounting to
round tongues.
All welding must be performed by an AWS
certified welder.
Always replace bent, broken, or worn parts
before using this product.
Failure to follow these warnings and instructions may result
in property damage, serious bodily injury, and/or death.
Snap ring
groove
Snap ring
Mounting
bracket
Bolt-On Mounting Bracket Instructions:
If using a bolt-on jack, assure the correct mounting hole pattern for your
tongue size. The gap between the mounting bolts and the tongue is not to
exceed 1/16
1) Place the jack against the tongue and position the mounting straps on the
opposite side of the tongue. Align the holes in the mounting bracket with
the holes in the mounting straps.
2) Insert the 4 bolts through the mounting bracket and mounting straps. The
upper bolts should rest on the top of the tongue. The lower bolts should be
less than 1/16 from the bottom of the tongue.
3) Secure with locknuts, torque to 25 ft. lbs.
4) Check for clearance of handle, trailer light cables, and coupler.
Bushing
Locknut
Mounting
bracket
Snap Ring/Bolt-Thru Instructions:
1) To attach a snap ring model jack, place the jack bracket over the mount and
place the snap ring in the groove. Seat the snap ring fully into the groove.
2) To attach a bolt-thru model jack, place the jack bracket into the recessed
opening on the mount. Place the small end of bushing into the jack bracket
and onto the bolt. Tighten locknut until there is little movement in the
bushing. Note: The bolt should be installed between the trailer tongue and
mount, the jack bracket will be held by the bushing between the locknut and
the mount.
Plate Mounting Instructions (Bolt-On or Weld-On):
A-plate jacks are designed for mounting to trailers with A-plate couplers. It is recommended to attach a
bottom support plate to the bottom of the tongue.
1) All welding must be performed by an AWS certified welder.
2) If the
plate is separate from the jack, align the jack (and foot, if
equipped) with the jack and coupler as desired before welding. Use
a 3/16 fillet weld.
3) Bolt the jack plate to the coupler. Use three 3/8-16 grade 5
bolts with washers, torque to 15-20 ft. lbs.
4) Weld the recommended support plate to the bottom of the trailer
frame. Use a 3/16 fillet weld.
5) If your jack is a plain mount type, it may be mounted directly to a
coupler with a 3/16 fillet weld. Align the foot (with the jack and
coupler) as desired before welding.
6) Rack jacks with a similar plate incorporated into their design
may be attached according to these instructions.
WARNING
F3282ML (Rev-C 12642)
Read, understand and follow all of these instructions and warnings (Instructions) before installing and using this product. Install and use this product
only as specified in these instructions. Improper installation or use of this product may result in property damage, serious injury, and/or death. Never
allow installation or use of this product by anyone without providing them with these instructions. You must read, understand and follow all
instructions and warnings for any product(s) to which this product is used in conjunction with or installed. Save these instructions with the product
for use as a reference for any future installation and use of the product.
Installation Instructions
Warning: Failure to follow these warnings and instructions may result
in property damage, serious bodily injury, and/or death.
Direct-Mount:
The same welding instructions
apply to other weld-on mounts.
1) All welding must be performed
by an AWS certified welder.
2) Place the jack at the desired
location. Weld 1 in 2 locations
on both sides of the jack using a
3/16 fillet weld.
3/16 1.0
1.0 3/16
Locknuts
(bolt-on)
3/8-16 GR. 5
(bolt-on)
3/16
3/16
(weld-on)
Support Plate
3/16
(weld-on)