Fulton Performance KW30000103 - Manual

Attaching a Handle:
Remove the lock nut from the top of the input shaft and with the handle pointing up,
slide the handle onto the flattened ends of the shaft. Put the locknut back on and
torque the locknut against the handle to 22-25 ft-lbs. Do not over torque.
Attaching a Steel Cable to a Drum:
Pass the cable from the inside of the drum through one of the dimpled holes in the
outer plate. Loop the cable around the drum bearing, under itself, and leave 1” of
cable extending past the clamp location. Torque the clamp nuts to approximately 2 ft
-lbs.
WORM GEAR WINCHES
Read, Understand, Follow and Save These Instructions
Read, understand and follow all of these instructions and warnings (Instructions) before installing and using this product. Install and use this product only
as specified in these instructions. Improper installation or use of this product may result in property damage, serious injury, and/or death. Never allow
installation or use of this product by anyone without providing them with these instructions. You must read, understand and follow all instructions and
warnings for any product(s) to which this product is used in conjunction with or installed. Save these instructions with the product for use as a reference
for any future installation and use of the product.
F2178 (Rev-C-2827) 11/13
• Purchaser/owner must ensure that product is
installed according to these instructions. Pur-
chaser/owner must not alter or modify product.
• Operator and bystanders should never position
any part of body under any portion of this prod-
uct or the load being supported.
• Do not allow children to play on or around this
product or the load being supported.
• Do not use winch to move humans.
• Obey crank rotation decal and operating
instructions.
• Never exceed maximum rated capacity. Refer to
stamped markings or decals on product to obtain
rated capacity. If uncertain, contact Cequent
Performance Products at 1-800-632-3290 or
www.cequentgroup.com
• Always inspect the cable and its attachment
before each use to make sure they are not
damaged. Never use worn, kinked, or frayed
cable. If the cable or attachment breaks, the
cable will whip violently, causing property dam-
age, serious bodily injury, and/or death.
• Never stand along side the winch cable or guide
the cable with your hands.
•Never operate with slippery, wet, or oily hands
and always maintain a firm grip on the winch
handle. Do not attempt to stop a winch by
grabbing the handle while in motion.
• Always maintain a minimum of three (3)
complete wraps of cable on the drum.
• Assure there is adequate safety factor, of at least
3 times the maximum load for all components
used.
• Never leave a weight supported from the winch
while the winch is unattended, as another person
may attempt to operate the winch, thereby
creating an unsafe condition.
• This winch is designed for manual operation only
and the load rating is based on an intermittent
duty cycle.
• Excessive force in turning winch handle may
indicate overload. Winches require maximum of
45 lbs of handle force to pull their rated load.
• If you cannot crank the winch with one hand you
are potentially overloading the winch.
• Periodically check mounting hardware for proper
torque and tighten if necessary.
• Always replace bent, broken, or worn parts
before using this product.
Failure to follow these warnings and instructions may result
in property damage, serious bodily injury, and/or death.
WARNING
Installation Instructions Warning: Failure to follow these warnings and instructions may
result in property damage, serious bodily injury, and/or death.
®
(Mounting hardware not supplied.) The winch stand must be capable of supporting at least five times the rated capacity of the winch. The mounting
surface must be equal to or greater than the footprint of the winch frame. When attaching the winch, use 3/8” dia. grade-5 hardware and torque to 28-
30 ft-lbs. Mounting bolts will vary in length for each application. Check the final installation and make sure winch is secure to mounting structure.
Prior to Use
1) Inspect rope or cable and replace if damaged.
2) Check mounting hardware for proper torque and re-torque if necessary.
3) Shaft bushings must be kept lubricated with a thin oil or grease.
Illustration only. Do not remove drum to install cable or rope.
Cable
Cable
Keeper
Outer
Plate
Drum
Bearing
Handle
Locknut
Operation
1) The cable must be securely fastened to the object being lifted and to the winch drum.
2) Always be sure that the cable and cable attachments are not damaged and are strong enough for the load. Assure there is adequate safety factor,
of at least three times the maximum load for all components used.
3) Turn the handle clockwise or counter- clockwise to let line in and out.