Holland BH421-AG4 - Manual (Page 8)

E-5
washer and “Top Lock” nut. Tighten the lock nut completely and then
loosen it just enough to allow movement of the lid stop on the screw.
Note: the “Top Lock” nut will be very tight on the screw when installing.
This is normal. Repeat for the opposite side.
Bolt the 2 hinges to the grill bottom assembly using the 1/4-20 x 5/8
hex head bolts and lock washers. Do not fully tighten the hinges at this
time.
Figure 5b Place the lid onto grill bottom assembly. Fasten the body
hinges to the lid assembly using 1/4-20 x 5/8 hex head bolts and lock
washers. Tighten all 8 hinge bolts completely.
Insert a 10-24 x 1/2 carriage bolt into the square hole in the lid end
panel. Then while holding the carriage bolt in place, open the lid just
enough to insert the lid stop through the slot in the lid end panel. Place
the single hole in the lid stop over the carriage bolt. Secure with flat
washer and “Top Lock” nut. Repeat for the opposite side. Note: the “Top
Lock” nut will be very tight on the screw when installing. This is normal.
Tighten the lock nut completely and then loosen it just enough to allow
movement of the lid stop on the screw. Repeat for the opposite side.
Step 6.
Refer to Figure 6. Select the following items:
1. shelf brackets (2 lt. 2 rt.)
2. shelves (2 ea.)
Select one of the shelf brackets and bolt it to the grill bottom end
panel using 1/4-20 x 5/8 hex head bolts and lock washers. Tighten
completely. Repeat for each of the 3 remaining brackets.
Position the shelf onto the brackets as shown. Using 10-24 x 1 carriage
bolts, lock washers and nuts, fasten securely to brackets. Repeat for
opposite side.
Step 7.
Refer to Figure 7. Select the following items:
1. smoke stacks
2. handle and brackets
3. thermometer
Open the lid fully. Using the 10-24 x 1/2 round head Phillips screws,
lock washers and hex nuts fasten the smoke stacks to the grill lid as
shown. Tighten securely.
Install the thermometer through the small hole in the center of the lid
near the smoke stacks. Using a 1/2” wrench, VERY GENTLY, snug
thermometer securing nut. VERY IMPORTANT: DO NOT OVER-
TIGHTEN.
Select the two handle brackets and handle. First attach the brackets to
the lid using 10-24 X 1/2 carriage bolts, lock washers and hex nuts. DO
NOT FULLY TIGHTEN AT THIS TIME.
Now place tube handle between handle brackets and secure with 1/4-
20 X 1” round head Phillips screw and lock washer as shown. Tighten
completely.
Now go back and tighten completely the handle brackets to lid
FIGURE 5b
FIGURE 5a
FIGURE 7
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10 - 24 Carriage Bolt
bolt must be inserted
in slot of Lid Stop
Lid Stop
1/4 - 20 x 5/8
Hex Bolt and
Lock Washer
Hinge
Flat Washer and “Top Lock” Nut
10 - 24 Top Lock Nut
and flat Washer
Lid Stop
Insert Lid Stop
into slot in Lid
10 - 24 x 1/2
Carriage Bolt
1/4 - 20 x 1 Round head Phillips
Screw and Lock Washer
10 -24 x 1/2 Carriage Bolt
Thermometer
Hole
10 -24
Hex Nut
and Lock
Washer
cutaways for
clarity only
10 -24
Hex Nut
and Lock
Washer
10 -24 x 1/2 Phillips
Head Screw (8 plcs)
Shelf
1/4 - 20 Hex Bolt
and Lock Washer