Troubleshooting, Warning – Hitachi AA 2000 User Manual

Page 12

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12ą307-586

Troubleshooting

WARNING

INJECTION HAZARD
To reduce the risk of a fluid injection
injury, follow the Pressure Relief Proce-
dure
on page 7 before checking or

servicing any of the system equipment and when-
ever you are instructed to relieve pressure.

NOTE:

D

Check all possible remedies in the troubleshooting
charts before disassembling the gun.

D

Some improper patterns are caused by the
improper balance between air and fluid.

General Troubleshooting

Problem

Cause

Solution

Fluid leakage from back of fluid
needle

Worn packings (47) or needle (5)
shaft

Replace packings or needle. See
page 14.

Air leakage from front of gun

Air valve (52) not seating properly

Clean/service air valve. See page 14.

Fluid leakage from front of gun

Fluid needle (5) worn or damaged

Replace fluid needle. See page 14.

Fluid leakage from front of gun

Worn diffuser-seat (30) housing

Replace the diffuser-seat and gasket
(33). The gasket must be replaced
whenever the diffuser-seat is re-
moved. See page 14.

Fluid in air passages

Fluid tip (28) seal leaking

Tighten or replace fluid tip.

Fluid in air passages

Leaking around diffuser-seat (30)
housing

Replace the diffuser-seat gasket (33).
The gasket must be replaced when-
ever the diffuser-seat is removed.
See page 14.

Fluid inlet fitting (67) leaking

Replace the fluid fitting gasket (33).
The gasket must be replaced when-
ever the fluid fitting is removed. See
page 15.

Spray Pattern Troubleshooting

Problem

Cause

Solution

Fluttering or spitting spray

Insufficient fluid supply

Air in paint supply line

Adjust fluid regulator or fill fluid supply
tank.

Check, tighten siphon hose connec-
tions, bleed air from paint line.

Irregular pattern

Fluid build-up or spray tip partially
plugged

On defective side of pattern, air horn
holes are partially or totally plugged

Clean spray tip. See page 10.

Clean air horn holes with solvent and
soft brush. See page 10.

Pattern pushed to one side, same
side of air cap gets dirty

Air horn holes partially or totally
plugged

Clean air horn holes with solvent and
soft brush. See page 10.

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