Document Outline

• EDSIO1000
  • Contents
  • 1 About this documentation
    • 1.1 Document history
    • 1.2 Conventions used
    • 1.3 Notes used
    • 1.4 Terminology used
  • 2 Safety instructions
    • 2.1 General safety information
  • 3 Product description
    • 3.1 Device features
    • 3.2 Application as directed
    • 3.3 System overview
      • 3.3.1 System design
    • 3.4 Module design
      • 3.4.1 Bus coupler modules
      • 3.4.2 I/O compound modules
      • 3.4.3 Supply modules
      • 3.4.4 Power distributor module
      • 3.4.5 Accessories
      • 3.4.6 Function elements
    • 3.5 Bus coupler modules
      • 3.5.1 CANopen - EPM-S110
      • 3.5.2 PROFIBUS - EPM-S120
      • 3.5.3 EtherCAT - EPM-S130
      • 3.5.4 PROFINET - EPM-S140
      • 3.5.5 DeviceNet - EPM-S150
      • 3.5.6 Modbus TCP- EPM-S160
    • 3.6 I/O compound modules - digital I/O
      • 3.6.1 Two digital inputs - EPM-S200 and EPM-S204 (NPN)
      • 3.6.2 Four digital inputs - EPM-S201 and EPM-S205 (NPN)
      • 3.6.3 Eight digital inputs - EPM-S202 and EPM-S206 (NPN)
      • 3.6.4 Four digital inputs (three-wire conductor connection) - EPM-S203
      • 3.6.5 2 digital inputs with time stamp function - EPM-S207
      • 3.6.6 Two digital outputs 0.5 A - EPM-S300 and EPM-S303 (NPN)
      • 3.6.7 Four digital outputs 0.5 A - EPM-S301 and EPM-S304 (NPN)
      • 3.6.8 Eight digital outputs 0.5 A - EPM-S302 and EPM-S305 (NPN)
      • 3.6.9 Two digital outputs 2 A - EPM-S306
      • 3.6.10 Four digital outputs 2 A - EPM-S309
      • 3.6.11 2 digital outputs with time stamp function - EPM-S310
      • 3.6.12 Two relay outputs - EPM-S308
    • 3.7 I/O compound modules - analog I/O
      • 3.7.1 Representation of analog values
      • 3.7.2 2 analog inputs 0 ... 10 V (12 bits) - EPM-S400
      • 3.7.3 4 analog inputs 0 ... 10 V (12 bits) - EPM-S401
      • 3.7.4 2 analog inputs 0/4 ... 20 mA (12 bits) - EPM-S402
      • 3.7.5 4 analog inputs 0/4 ... 20 mA (12 bits) - EPM-S403
      • 3.7.6 2 analog inputs -10 ... +10 V (16 bits) - EPM-S406
      • 3.7.7 2 analog inputs 0/4 ... 20 mA (16 bits) - EPM-S408
      • 3.7.8 2 analog outputs 0 ... 10 V (12 bits) - EPM-S500
      • 3.7.9 4 analog outputs 0 ... 10 V (12 bits) - EPM-S501
      • 3.7.10 2 analog outputs 0/4 ... 20 mA (12 bits) - EPM-S502
      • 3.7.11 4 analog outputs 0/4 ... 20 mA (12 bits) - EPM-S503
    • 3.8 I/O compound modules - temperature measurement
      • 3.8.1 Representation of analog values
      • 3.8.2 Four (two) analog inputs for resistance tests - EPM-S404
      • 3.8.3 Two analog inputs for thermocouple measurement - EPM-S405
    • 3.9 I/O compound modules - counter
      • 3.9.1 One counter 32 bits, 24 V DC - EPM-S600
      • 3.9.2 Two counters 32 bits, 24 V DC - EPM-S601
      • 3.9.3 One counter 32 bits, 5 V DC - EPM-S602
      • 3.9.4 Two counters 32 bits, 24 V DC - EPM-S603
    • 3.10 I/O compound modules - encoder evaluation
      • 3.10.1 SSI - EPM-S604
    • 3.11 I/O compound module - pulse width modulation
      • 3.11.1 2 digital outputs with PWM functionality - EPM-S620
    • 3.12 I/O compound modules - communication
      • 3.12.1 RS232 interface - EPM-S640
      • 3.12.2 RS485 interface - EPM-S650
    • 3.13 Power supply modules
      • 3.13.1 I/O supply - EPM-S701
      • 3.13.2 I/O supply and electronic supply - EPM-S702
    • 3.14 Power distributor modules
      • 3.14.1 8 terminals 24 V - EPM-S910
      • 3.14.2 8 terminals 0 V - EPM-S911
      • 3.14.3 4/4 terminals 24 V/0 V - EPM-S912
  • 4 Technical data
  • 5 Mechanical installation
    • 5.1 Important notes
    • 5.2 Dimensions
    • 5.3 Mounting
      • 5.3.1 Standard mounting
      • 5.3.2 Block mounting
      • 5.3.3 Mounting the busbar for the shield connection
      • 5.3.4 Dismounting the bus coupler module, the I/O compound module, and the power supply module
  • 6 Electrical installation
    • 6.1 Wiring according to EMC
    • 6.2 Supply voltage connection
    • 6.3 Wiring of the control connections
    • 6.4 Connecting the shield
  • 7 Troubleshooting and fault elimination
    • 7.1 Troubleshooting via RUN- and MF-LED
  • 8 CANopen communication
    • 8.1 About CANopen
      • 8.1.1 Structure of the CAN data telegram
      • 8.1.2 Identifier
      • 8.1.3 Saving settings
    • 8.2 Network management (NMT)
    • 8.3 Transmitting process data
      • 8.3.1 Process data telegram
      • 8.3.2 Identifier of the process data objects (PDO)
      • 8.3.3 Assigning individual parameters
      • 8.3.4 Process data transmission mode
      • 8.3.5 PDO mapping
      • 8.3.6 PDO mapping for I/O compound modules with a serial interface
      • 8.3.7 PDO mapping for I/O compound modules with time stamp function
      • 8.3.8 PDO mapping for I/O compound modules with PWM function
      • 8.3.9 PDO mapping for counters and encoder evaluation
      • 8.3.10 Data transfer between I/O system and controller
      • 8.3.11 Indices for setting the process data transfer
    • 8.4 Transmitting parameter data
      • 8.4.1 Telegram structure
      • 8.4.2 Writing a parameter (example)
      • 8.4.3 Reading a parameter (example)
    • 8.5 Response of the station after switch-on
    • 8.6 Baud rate and node address (node ID) setting
    • 8.7 General function of the parameter setting
      • 8.7.1 Parameterising digital I/Os
      • 8.7.2 Parameterising analog I/Os, counter, SSI, time stamp and PWM
    • 8.8 Setting the parameters of analog I/O
      • 8.8.1 2 analog inputs 0 ... 10 V (12 bits) - EPM-S400
      • 8.8.2 4 analog inputs 0 ... 10 V (12 bits) - EPM-S401
      • 8.8.3 2 analog inputs 0/4 ... 20 mA (12 bits) - EPM-S402
      • 8.8.4 4 analog inputs 0/4 ... 20 mA (12 bits) - EPM-S403
      • 8.8.5 2 analog inputs -10 ... +10 V (16 bits) - EPM-S406
      • 8.8.6 2 analog inputs 0/4 ... 20 mA (16 bits) - EPM-S408
      • 8.8.7 2 analog outputs 0 ... 10 V (12 bits) - EPM-S500
      • 8.8.8 4 analog outputs 0 ... 10 V (12 bits) - EPM-S501
      • 8.8.9 2 analog outputs 0/4 ... 20 mA (12 bits) - EPM-S502
      • 8.8.10 4 analog outputs 0/4 ... 20 mA (12 bits) - EPM-S503
      • 8.8.11 Error behaviour
    • 8.9 Parameterising the temperature measurement
      • 8.9.1 Four (two) analog inputs for resistance tests - EPM-S404
      • 8.9.2 Two analog inputs for thermocouple measurement - EPM-S405
      • 8.9.3 Error behaviour
    • 8.10 Parameterising the counter
      • 8.10.1 Commissioning examples
      • 8.10.2 One counter 32 bits, 24 V DC - EPM-S600
      • 8.10.3 Two counters 32 bits, 24 V DC - EPM-S601
      • 8.10.4 One counter 32 bits, 5 V DC - EPM-S602
      • 8.10.5 Two counters 32 bits, 24 V DC - EPM-S603
    • 8.11 Parameterising the encoder evaluation
      • 8.11.1 SSI - EPM-S604
    • 8.12 Time stamp parameterising
      • 8.12.1 2 digital inputs with time stamp function - EPM-S207
      • 8.12.2 2 digital outputs with time stamp function - EPM-S310
    • 8.13 Parameterising technology modules
      • 8.13.1 2 digital outputs with PWM functionality - EPM-S620
      • 8.13.2 RS232 interface - EPM-S640
      • 8.13.3 RS485 interface - EPM-S650
    • 8.14 "Store" function
    • 8.15 Loading the default setting
    • 8.16 Node Guarding
    • 8.17 Heartbeat
    • 8.18 Monitoring
      • 8.18.1 Time monitoring for PDO1-Rx ... PDO10-Rx
      • 8.18.2 Digital output monitoring
      • 8.18.3 Monitoring of the analog outputs
    • 8.19 Diagnostics
      • 8.19.1 Emergency telegram
      • 8.19.2 Reading out the module identifiers
      • 8.19.3 Status of the digital inputs
      • 8.19.4 Status of the digital outputs
      • 8.19.5 Status of the analog inputs
      • 8.19.6 Status of the analog outputs
      • 8.19.7 Status of the counters
      • 8.19.8 Status of digital inputs with time stamp function
      • 8.19.9 Status of digital outputs with time stamp function
      • 8.19.10 Status of digital outputs with PWM function
    • 8.20 Index table
  • 9 PROFIBUS communication
    • 9.1 Via Profibus-DP
    • 9.2 System configuration
      • 9.2.1 Types
      • 9.2.2 Mono-master system
      • 9.2.3 Multi-master system
    • 9.3 Communication
      • 9.3.1 Bus access
      • 9.3.2 Cyclic data transfer
      • 9.3.3 Acyclic data transfer
      • 9.3.4 Communication medium
    • 9.4 Project planning
    • 9.5 Setting the parameters of analog I/O
      • 9.5.1 2 analog inputs 0 ... 10 V (12 bits) - EPM-S400
      • 9.5.2 4 analog inputs 0 ... 10 V (12 bits) - EPM-S401
      • 9.5.3 2 analog inputs 0/4 ... 20 mA (12 bits) - EPM-S402
      • 9.5.4 4 analog inputs 0/4 ... 20 mA (12 bits) - EPM-S403
      • 9.5.5 2 analog inputs -10 ... +10 V (16 bits) - EPM-S406
      • 9.5.6 2 analog inputs 0/4 ... 20 mA (16 bits) - EPM-S408
      • 9.5.7 2 analog outputs 0 ... 10 V (12 bits) - EPM-S500
      • 9.5.8 4 analog outputs 0 ... 10 V (12 bits) - EPM-S501
      • 9.5.9 2 analog outputs 0/4 ... 20 mA (12 bits) - EPM-S502
      • 9.5.10 4 analog outputs 0/4 ... 20 mA (12 bits) - EPM-S503
    • 9.6 Parameterising the temperature measurement
      • 9.6.1 Four (two) analog inputs for resistance tests - EPM-S404
      • 9.6.2 Two analog inputs for thermocouple measurement - EPM-S405
    • 9.7 Parameterising the counter
      • 9.7.1 One counter 32 bits, 24 V DC - EPM-S600
      • 9.7.2 Two counters 32 bits, 24 V DC - EPM-S601
      • 9.7.3 One counter 32 bits, 5 V DC - EPM-S602
      • 9.7.4 Two counters 32 bits, 24 V DC - EPM-S603
    • 9.8 Parameterising the encoder evaluation
      • 9.8.1 SSI - EPM-S604
    • 9.9 Time stamp parameterising
      • 9.9.1 2 digital inputs with time stamp function - EPM-S207
      • 9.9.2 2 digital outputs with time stamp function - EPM-S310
    • 9.10 Parameterising technology modules
      • 9.10.1 2 digital outputs with PWM functionality - EPM-S620
      • 9.10.2 RS232 interface - EPM-S640
      • 9.10.3 RS485 interface - EPM-S650
  • 10 EtherCAT communication
    • 10.1 About EtherCAT
      • 10.1.1 EtherCAT frame
      • 10.1.2 EtherCAT datagrams
      • 10.1.3 EtherCAT state machine
    • 10.2 Transmitting process data
      • 10.2.1 Access to I/O area
    • 10.3 Transmitting parameter data
    • 10.4 General function of the parameter setting
    • 10.5 Setting the parameters of analog I/O
      • 10.5.1 2 analog inputs 0 ... 10 V (12 bits) - EPM-S400
      • 10.5.2 4 analog inputs 0 ... 10 V (12 bits) - EPM-S401
      • 10.5.3 2 analog inputs 0/4 ... 20 mA (12 bits) - EPM-S402
      • 10.5.4 4 analog inputs 0/4 ... 20 mA (12 bits) - EPM-S403
      • 10.5.5 2 analog inputs -10 ... +10 V (16 bits) - EPM-S406
      • 10.5.6 2 analog inputs 0/4 ... 20 mA (16 bits) - EPM-S408
      • 10.5.7 2 analog outputs 0 ... 10 V (12 bits) - EPM-S500
      • 10.5.8 4 analog outputs 0 ... 10 V (12 bits) - EPM-S501
      • 10.5.9 2 analog outputs 0/4 ... 20 mA (12 bits) - EPM-S502
      • 10.5.10 4 analog outputs 0/4 ... 20 mA (12 bits) - EPM-S503
    • 10.6 Parameterising the temperature measurement
      • 10.6.1 Four (two) analog inputs for resistance tests - EPM-S404
      • 10.6.2 Two analog inputs for thermocouple measurement - EPM-S405
    • 10.7 Parameterising the counter
      • 10.7.1 One counter 32 bits, 24 V DC - EPM-S600
      • 10.7.2 Two counters 32 bits, 24 V DC - EPM-S601
      • 10.7.3 One counter 32 bits, 5 V DC - EPM-S602
      • 10.7.4 Two counters 32 bits, 24 V DC - EPM-S603
    • 10.8 Parameterising the encoder evaluation
      • 10.8.1 SSI - EPM-S604
    • 10.9 Time stamp parameterising
      • 10.9.1 2 digital inputs with time stamp function - EPM-S207
      • 10.9.2 2 digital outputs with time stamp function - EPM-S310
    • 10.10 Parameterising technology modules
      • 10.10.1 2 digital outputs with PWM functionality - EPM-S620
      • 10.10.2 RS232 interface - EPM-S640
      • 10.10.3 RS485 interface - EPM-S650
    • 10.11 Monitoring
    • 10.12 Diagnostics
      • 10.12.1 SDO error codes
      • 10.12.2 Access to diagnostic data
      • 10.12.3 Standard objects
      • 10.12.4 Storage of the PDOs
      • 10.12.5 Emergency telegram
  • 11 DeviceNet communication
    • 11.1 About DeviceNet
    • 11.2 Access to the I/O system 1000
      • 11.2.1 Access to I/O area
      • 11.2.2 Access to parameter data
      • 11.2.3 Access to diagnostic data
    • 11.3 Setting the parameters of analog I/O
      • 11.3.1 2 analog inputs 0 ... 10 V (12 bits) - EPM-S400
      • 11.3.2 4 analog inputs 0 ... 10 V (12 bits) - EPM-S401
      • 11.3.3 2 analog inputs 0/4 ... 20 mA (12 bits) - EPM-S402
      • 11.3.4 4 analog inputs 0/4 ... 20 mA (12 bits) - EPM-S403
      • 11.3.5 2 analog inputs -10 ... +10 V (16 bits) - EPM-S406
      • 11.3.6 2 analog inputs 0/4 ... 20 mA (16 bits) - EPM-S408
      • 11.3.7 2 analog outputs 0 ... 10 V (12 bits) - EPM-S500
      • 11.3.8 4 analog outputs 0 ... 10 V (12 bits) - EPM-S501
      • 11.3.9 2 analog outputs 0/4 ... 20 mA (12 bits) - EPM-S502
      • 11.3.10 4 analog outputs 0/4 ... 20 mA (12 bits) - EPM-S503
    • 11.4 Parameterising the temperature measurement
      • 11.4.1 Four (two) analog inputs for resistance tests - EPM-S404
      • 11.4.2 Two analog inputs for thermocouple measurement - EPM-S405
    • 11.5 Parameterising the counter
      • 11.5.1 One counter 32 bits, 24 V DC - EPM-S600
      • 11.5.2 Two counters 32 bits, 24 V DC - EPM-S601
      • 11.5.3 One counter 32 bits, 5 V DC - EPM-S602
      • 11.5.4 Two counters 32 bits, 24 V DC - EPM-S603
    • 11.6 Parameterising the encoder evaluation
      • 11.6.1 SSI - EPM-S604
    • 11.7 Time stamp parameterising
      • 11.7.1 2 digital inputs with time stamp function - EPM-S207
      • 11.7.2 2 digital outputs with time stamp function - EPM-S310
    • 11.8 Parameterising technology modules
      • 11.8.1 2 digital outputs with PWM functionality - EPM-S620
      • 11.8.2 RS232 interface - EPM-S640
      • 11.8.3 RS485 interface - EPM-S650
  • 12 PROFINET communication
    • 12.1 About PROFINET
    • 12.2 Access to the I/O system 1000
      • 12.2.1 Access to I/O area
      • 12.2.2 Access to parameter data
      • 12.2.3 Access to diagnostic data
    • 12.3 Project planning
    • 12.4 I&M data
    • 12.5 Index table
    • 12.6 Setting the parameters of analog I/O
      • 12.6.1 2 analog inputs 0 ... 10 V (12 bits) - EPM-S400
      • 12.6.2 4 analog inputs 0 ... 10 V (12 bits) - EPM-S401
      • 12.6.3 2 analog inputs 0/4 ... 20 mA (12 bits) - EPM-S402
      • 12.6.4 4 analog inputs 0/4 ... 20 mA (12 bits) - EPM-S403
      • 12.6.5 2 analog inputs -10 ... +10 V (16 bits) - EPM-S406
      • 12.6.6 2 analog inputs 0/4 ... 20 mA (16 bits) - EPM-S408
      • 12.6.7 2 analog outputs 0 ... 10 V (12 bits) - EPM-S500
      • 12.6.8 4 analog outputs 0 ... 10 V (12 bits) - EPM-S501
      • 12.6.9 2 analog outputs 0/4 ... 20 mA (12 bits) - EPM-S502
      • 12.6.10 4 analog outputs 0/4 ... 20 mA (12 bits) - EPM-S503
    • 12.7 Parameterising the temperature measurement
      • 12.7.1 Four (two) analog inputs for resistance tests - EPM-S404
      • 12.7.2 Two analog inputs for thermocouple measurement - EPM-S405
    • 12.8 Parameterising the counter
      • 12.8.1 One counter 32 bits, 24 V DC - EPM-S600
      • 12.8.2 Two counters 32 bits, 24 V DC - EPM-S601
      • 12.8.3 One counter 32 bits, 5 V DC - EPM-S602
      • 12.8.4 Two counters 32 bits, 24 V DC - EPM-S603
    • 12.9 Parameterising the encoder evaluation
      • 12.9.1 SSI - EPM-S604
    • 12.10 Time stamp parameterising
      • 12.10.1 2 digital inputs with time stamp function - EPM-S207
      • 12.10.2 2 digital outputs with time stamp function - EPM-S310
    • 12.11 Parameterising technology modules
      • 12.11.1 2 digital outputs with PWM functionality - EPM-S620
      • 12.11.2 RS232 interface - EPM-S640
      • 12.11.3 RS485 interface - EPM-S650
  • 13 Modbus TCP communication
    • 13.1 About Modbus TCP
    • 13.2 Access to the I/O system 1000
      • 13.2.1 Access to I/O area
      • 13.2.2 Function codes
      • 13.2.3 Access to parameter data
      • 13.2.4 Access to diagnostic data
    • 13.3 Possible access operations to the EPM-S160 Modbus TCP bus coupler module
      • 13.3.1 Web page
  • 14 Maintenance
    • 14.1 Regular checks
    • 14.2 Cleaning
    • 14.3 Repair
      • 14.3.1 Replacing the electronic module/main supply
  • 15 Appendix
    • 15.1 Serial process interfacing
      • 15.1.1 Protocols
      • 15.1.2 I/O range
      • 15.1.3 Principle of backplane bus communication
  • 16 Index