8 voltage regulator adjustment, 1 break-in procedure – Generac Power Systems 04758-0 User Manual

Page 15

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13

Section 3 — Operation

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

Figure 2.3 — Engine Governor Adjustment

2.7.2

12 KW AND 15 KW UNITS

1. Loosen governor clamp bolt (See Figure 2.3).
2. Completely remove the idle spring.
3. With governor arm at wide open throttle position,

rotate governor shaft fully clockwise. Tighten
clamp bolt to 84 inch-pounds.

4. Start unit and apply full load. Use full load speed

adjust screw (Figure 2.4) to adjust frequency to
58 Hz.

5. Remove load, stop engine, loosen the idle adjust

screw and reconnect the idle spring.

6. Using your hand, push the governor arm to the

closed throttle position. Make sure the idle spring
does not stretch at all.

7. Restart the unit.
8. Slowly turn the idle adjust screw to adjust the no-

load idle frequency to 63-63.5 Hz.

9. The governor is now set.

Figure 2.4 — Full Load Speed Adjust Screw

2.7.3

ADDITIONAL CORROSION
PROTECTION

Periodically spray all engine linkage parts and brack-
ets with corrosion inhibiting spray such as WD-40 or
a comparable product.

2.8

VOLTAGE REGULATOR
ADJUSTMENT

With the frequency between 62-63.5 Hertz, slowly
turn the slotted potentiometer (Figure 2.5) until line
voltage reads 244-252 volts.

NOTE:

You must remove the access panel on top of the
control panel to adjust the voltage regulator.

Figure 2.5 – Voltage Adjustment Potentiometer

NOTE:

The voltage regulator is housed above the genera-
tor's control panel. The regulator maintains a volt-
age in direct proportion to frequency. For example,
at 62 Hertz, line-to-neutral voltage will be 124 volts.

3.1

BREAK-IN PROCEDURE

Once the unit has been installed, with utility power
connected to the transfer switch, and all electrical
checks have been made, it is strongly recommended
that the following “Break-in Procedure” be completed
to ensure correct generator operation in the future.

1. Set the generator’s Auto/Off/Manual switch to

AUTO.

2. Turn OFF the utility power supply to the transfer

switch using the means provided (such as a utili-
ty main line circuit breaker).

3. The unit will start, and the transfer switch will

transfer to standby.

4. Run the unit for one hour at 25 percent load.
5. Run the unit for one hour at 50 percent load.
6. Run the unit for one hour at 75 percent load.
7. Run the unit for one hour at 100 percent load.

Full Load Speed Adjust Screw

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