Miller Electric M Series - Manual

MIGmatic
™
M-Series
Air-Cooled MIG (GMAW)
Welding Guns
Issued March 2003 • Index No. AY/15.0
Interchangeable contact tips
help reduce parts inventory.
Optional adapter kits are also available
that enable M-Series guns to adapt to
other brands of welding equipment.
Guns are warranted for 90 days parts and labor.
The Power of Blue ® .
Process
MIG (GMAW)
Flux Cored (FCAW)
Rated Output M-10: 100 A, M-15: 150 A, M-25/M-25M: 250 A, M-40: 400 A
Duty Cycle 100% with CO
2
gas, 60% with mixed gas
Weight 3.2–10.9 lb (1.5–4.9 kg) depending on gun
Industrial Applications
Auto Body
Fabrication
Hobby
Maintenance and Repair
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Web Site
www.MillerWelds.com
International Headquarters
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
Quick
Specs
360-degree rotatable gooseneck
permits trigger activation with either the
finger or thumb
Brass contact tip adapter helps
prevent galling, sticking and
stripping of threads.
Three-piece nozzle construction
extends nozzle life by reducing
wear and helps prevent rocking
of nozzle on contact tip adapter.
M-Series welding guns are an
ideal match for Miller integrated
MIG packages or other Miller
wire feeders.
Model
M-10
M-15
M-25
M-25M
M-40
Stock No.
#195 605
#169 589
#169 591
#169 593
#169 594
#169 596
#169 598
#169 599
#169 601
#169 602
#169 604
#169 606
Weight
3.2 lb (1.5 kg)
4.4 lb (2.0 kg)
4.7 lb (2.1 kg)
6.0 lb (2.7 kg)
5.4 lb (2.5 kg)
6.0 lb (2.7 kg)
7.2 lb (3.3 kg)
7.5 lb (3.4 kg)
8.3 lb (3.7 kg)
9.5 lb (4.3 kg)
10.9 lb (4.9 kg)
Standard Wire Size
.030 – .035 in (0.8 – 0.9 mm)
.030 – .035 in (0.8 – 0.9 mm)
.030 – .035 in (0.8 – 0.9 mm)
.030 – .035 in (0.8 – 0.9 mm)
.035 – .045 in (0.9– 1.2 mm)
.030 – .035 in (0.8 – 0.9 mm)
.035 – .045 in (0.9– 1.2 mm)
Cable Length
10 ft (3 m)
10 ft (3 m)
12 ft (3.7 m)
15 ft (4.6 m)
10 ft (3 m)
12 ft (3.7 m)
15 ft (4.6 m)
15 ft (4.6 m)
10 ft (3 m)
12 ft (3.7 m)
15 ft (4.6 m)
Specifications
(Subject to change without notice.)
Rated Output
100 A
150 A
250 A
250 A
400 A
Duty Cycle
100% with CO
2
gas, 60% with mixed gas
100% with CO
2
gas, 60% with mixed gas
100% with CO
2
gas, 60% with mixed gas
100% with CO
2
gas, 60% with mixed gas
100% with CO
2
gas, 60% with mixed gas
Single-piece high-impact
handle is almost indestructible
with ergonomic design.
Steel spring strain relief protects
power cable from wear and helps prevent
liner from kinking, allowing better wire
feedability. (Not available on M-10).
Interchangeable monocoil liners
help reduce parts inventory and are
available in most wire sizes.
M-10
M-15
M-25
M-40