11a-9-9, 4g9 engine (e - w), Inspection – Mitsubishi Motors 4G9 User Manual

Page 136

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4G9 ENGINE (E - W) -

Cylinder Head and Valves

11A-9-9

PWEE9502-C

E

July 1997

Mitsubishi Motors Corporation

Revised

INSPECTION

CYLINDER HEAD

(1) Check the cylinder head gasket surface for flatness by

using a straightedge and thickness gauge.

Standard value: 0.03 mm

Limit: 0.2 mm

(2) If the service limit is exceeded, correct to meet the

specification.

Grinding limit:*0.2 mm

*Includes/combined with cylinder block grinding

Cylinder head height (Specification when new):

119.9 - 120.1 mm <SOHC>
131.9 - 132.1 mm <DOHC>
119.8 - 120.0 mm <DOHC - MIVEC>
131.9 - 132.1 mm <DOHC - GDI>

VALVE

(1) Check the valve face for correct contact. If incorrect,

reface using a valve refacer. Valve should make a uniform

contact with the seat at the centre of valve face.

(2) If the margin is smaller than the service limit, replace

the valve.

Standard value

mm

Limit mm

Intake

1.0

0.5

Exhaust

SOHC

1.3

0.8

DOHC

1.2

0.7

(3) Measure the overall height of the valve. If the specified

limit is exceeded, replace the valve.

Standard value

mm

Limit mm

Intake

SOHC

110.15

109.65

DOHC

104.19

103.69

DOHC-MIVEC

115.63

115.13

DOHC-GDI

104.19

103.69

Exhaust

SOHC

113.70

113.20

DOHC

103.87

103.37

DOHC-MIVEC

115.63

115.13

DOHC-GDI

103.87

103.37

Valve seat contact

Margin

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