Mitsubishi Motors 4G9 User Manual

Page 162

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4G9 ENGINE (E–W)

Crankshaft, Cylinder Block, Flywheel and Drive Plate

11A-12-4

PWEE9502-A

E

Nov. 1995

Mitsubishi Motors Corporation

Revised

"

C

A

BEARING CAP/BEARING CAP BOLT INSTALLATION

(1) Install the bearing caps so that their arrows are positioned

on the time belt side.

(2) When installing the bearing cap bolts, check that the

shank length of each bolt meets the limit. If the limit is
exceeded, replace the bolt.

Limit: max. 71.1 mm

(3) Apply engine oil to the threaded portion and bearing

surface of the bolt.

(4) Tighten the bearing cap bolts to 25 Nm torque in the

tightening sequence.

(5) Make a paint mark on the head of each bolt.
(6) Make a paint mark on the area around the bolt bearing

surface at location 90

_

to 100

_

in the direction of tightening

the bolt, as referenced from the paint mark on the bolt
head.

(7) Give a 90

_

to 100

_

turn to the bolts in the tightening

sequence. Make sure that the paint mark on the bolt
and that on the area around the bolt bearing surface
are in alignment.

Caution
1.

If the bolt is turned less than 90

_

, proper fastening

performance may not be expected. When
tightening the bolt, therefore, be careful to give
a sufficient turn to it.

2.

If the bolt is overtightened (exceeding 100

_

),

loosen the bolt completely and then retighten it
by repeating the tightening procedure from step
(1).

(8) After installing the bearing caps, make sure that the

crankshaft turns smoothly and the end play is correct.
If the end play exceeds the limit, replace crankshaft
bearings.

Standard value: 0.05 – 0.25 mm

Limit: 0.4 mm

PWEE9502-I

E

Mar. 2001

Mitsubishi Motors Corporation

Revised

Length of shank

(8)

(4)

(1)

(5)

(9)

(7)

(3)

(2)

(6)

(10)

Arrow

90

_

– 100

_

Paint marks

Paint
marks

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