Connecting battery cables – Invacare Wheelchair User Manual

Page 24

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24

PROCEDURE 9

BATTERIES

B
A

T
T
E

R

I

E
S

CONNECTING BATTERY CABLES

WARNING

NEVER allow any of your tools and/or battery
cable(s) to contact BOTH battery terminal(s)/post(s)
at the same time. An electrical short may occur
and serious personal injury or damage may occur.

The use of rubber gloves and safety glasses is rec-
ommended when working with batteries.

Dual U1 or Dual Group 22 Battery Boxes

Perform one (1) of the following methods for connecting
the battery cable(s):

A. FOR DUAL U1 BATTERIES - Use direct mount

method. Refer to FIGURES 2, and 3.

B. FOR DUAL GROUP 22 NF BATTERIES THAT

HAVE MOUNTING HOLES IN THE BATTERY
TERMINAL(S)/POST(S) -
Use direct mount
method. Refer to FIGURES 2 AND 3.

C. FOR DUAL GROUP 22 NF BATTERIES THAT

DO NOT HAVE MOUNTING HOLES IN THE
BATTERY TERMINAL(S)/POST(S)
- Use battery
clamp method. Refer to FIGURES 4, 5 AND 6.

DIRECT MOUNT METHOD (FIGURE 2 AND 3).

1. Install battery terminal cap(s) onto battery cable(s) as

follows (FIGURE 2):

DUAL U1 BATTERIES:
A. ORANGE battery terminal cap onto RED bat-

tery cable.

B. GRAY battery terminal cap onto BLACK battery

cable.

DUAL GROUP 22 NF BATTERIES:
A. RED battery terminal cap onto RED battery cable.

B. BLACK battery terminal cap onto BLACK bat-

tery cable.

FIGURE 2 - CONNECTING BATTERY CABLES -

DIRECT MOUNT METHOD

CAUTION

When connecting the battery cables to the
battery(ies), the battery cable(s) MUST be con-
nected to the battery terminal(s)/post(s) as
shown in DETAIL “A” or DETAIL “B” of FIGURE 3
(depending on battery type), otherwise dam-
age to the battery cable may result when in-
stalling battery terminal caps.

2. Connect battery cable(s) to battery(ies) terminal(s)/

post(s) as follows (DETAIL “A” or DETAIL “B”of FIG-
URE 3, depending on battery type):

A. NEGATIVE (-) BLACK battery cable to NEGA-

TIVE (-) battery terminal/post.

B. POSITIVE (+) RED battery cable to POSITIVE

(+) battery terminal/post.

3. Secure the battery cable(s)/ring terminal(s) to the

battery terminal(s)/post(s), BLACK to NEGATIVE
(-) and RED to POSITIVE (+), with the provided
1/4-20 x 7/8-inch hex flange screw and hex flange
locknut. Securely tighten. (DETAIL “A” or DETAIL
“B”of FIGURE 3, depending on battery type).

4. Verify all battery cable(s)/ring terminal(s) are correctly

installed and securely tightened.

5. Slide terminal cap(s) down battery cable(s) and onto

battery clamps (FIGURE 3).

6. Secure each terminal cap in place with a tie-wrap

(Use tie-wraps 11-1/2-inches long) (FIGURE 3).

NOTE: It will be necessary to trim excess tie-wrap in order to
install the battery box top(s).

7. Install the battery box top(s).

8. Install the battery box(es) into the wheelchair. Refer

to INSTALLING/REMOVING BATTERY BOX(ES) in
the PROCEDURE 10 - FWD MODELS or PROCE-
DURE 11 - RWD MODELS of this manual.

NOTE: New Battery(ies) MUST be fully charged BE-
FORE using, otherwise the life of the battery(ies) will be
reduced.

9. If necessary, charge the battery(ies). Refer to

CHARGING BATTERIES in the PROCEDURE 10 -
FWD MODELS or PROCEDURE 11 - RWD MOD-
ELS of this manual.

Battery Cable

Battery Terminal

Cap

NOTE: Only one (1) battery cable and terminal cap shown
for clarity. Both caps install in the same manner.

INSTALLING BATTERY TERMINAL CAPS

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