English, Maintenance work on chassis and engine – KTM MXC User Manual

Page 33

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ENGLISH

32

MAINTENANCE WORK ON CHASSIS AND ENGINE

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Chain maintenance

For a long chain life, good maintenance is very important. Chains without

X-rings should be cleaned in fireproof solvent regularly and afterwards treated

with hot grease or chain spray (e.g. Motorex Chainlube 622).

X-ring chains on the other hand are very simple to clean. The best way is to

use lots of water, but never use brushes or cleaning liquids. After letting the

chain dry, you can use a special X-ring chain spray (e.g. Motorex Chainlube

622).

NO LUBRICATION IS ALLOWED TO REACH THE REAR TIRE OR THE BRAKE DISKS,

OTHERWISE THE ROAD ADHERENCE AND THE REAR WHEEL BRAKING EFFECTS

WOULD BE STRONGLY REDUCED AND THE MOTORCYCLE COULD EASILY LOSE

CONTROL.

WHEN MOUNTING THE CHAIN MASTERLINK CLIP, THE CLOSED SIDE OF THE

MASTERLINK CLIP MUST POINT IN RUNNING DIRECTION.

Also check sprockets and chain guides for wear and replace if necessary.

Chain wear

To check the chain wear, observe the following indications:

Shift the gear into idling and pull the upper chain strand with approx. 10-15

Kilograms (33 lb) upwards (see figure). Now one can measure a space of 18

chain reels at the lower chain strand. The chain should be replaced at the

latest when a space of 272 mm (10.70 in) is measured. Chains do not always

wear off evenly, therefore repeat the measurement at different places on the

chain.

NOTE:

If you mount a new chain, the sprockets should also be replaced. New chains

wear faster if used on old used sprockets.

SECURE THE SCREWS OF THE CHAIN WHEEL BY APPLYING LOCTITE AND FASTEN

THEM IN A CROSSWISE ORDER.

TIGHTENING TORQUE FOR NUTS: 35 NM.

TIGHTENING TORQUE FOR SCREWS: 50 NM.

15 KG

33 lbs

max. 272 mm

1 2 3

16 17 18

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