Maintenance work on chassis and engine, English – KTM EXC-F SIX DAYS EN User Manual

Page 33

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MAINTENANCE WORK ON CHASSIS AND ENGINE

»

ENGLISH

32

15 KG

33 lbs

max. 272 mm

1 2 3

16 17 18

Chain maintenance

For a long chain life, good maintenance is very important. Chains without

X-rings should be cleaned in fireproof solvent regularly and afterwards treated

with hot grease or chain spray (e.g. Motorex Chainlube 622).

X-ring chains on the other hand are very simple to clean. The best effect is

achieved with a suitable chain cleaning agent (e.g. Motorex Chain Clean 611.

Do not use brushes or solvents. After letting the chain dry, you can use a spe-

cial X-ring chain spray (e.g. Motorex Chainlube 622).

No lubrication is allowed to reach the rear tire or the brake disks, otherwise

the road adherence and the rear wheel braking effects would be strongly reduced

and the motorcycle could easily lose control.

When mounting the chain masterlink clip, the closed side of the masterlink

clip must point in running direction.

Also check sprockets and chain guides for wear and replace if necessary.

Chain wear

To check the chain wear, observe the following indications:

Shift the gear into idling and pull the upper chain strand with approx. 10-15

Kilograms (33 lb) upwards (see figure). Now one can measure a space of 18

chain reels at the lower chain strand. The chain should be replaced at the

latest when a space of 272 mm (10.70 in) is measured. Chains do not always

wear off evenly, therefore repeat the measurement at different places on the

chain.

NOTE: if you mount a new chain, the sprockets should also be replaced. New

chains wear faster if used on old used sprockets.

Secure the screws of the chain wheel by applying Loctite and fasten them in

a crosswise order.

Tightening torque for nuts: 35 Nm.

Tightening torque for screws: 50 Nm.

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