Warning – LG ELITE CVF User Manual

Page 12

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3.0 TESTING FOR FIREBOX LEAKAGE

Appliances that are several years old or have been extensively dismantled

should be checked for soundness. It is important that all the products

of combustion pass through the catalytic convertors at the top of the

firebox before leaving the appliance.

The firebox is heated by lighting for a few minutes to provide a flow

through the firebox. The burner is then shut off and a smoke pellet or

match introduced at the base of the fire underneath the burner tray. Large

quantities of smoke will emerge from the top of the appliance, but none

should emerge from the joints or gasket faces, especially around the

door. It is important to note that the appliance can never be expected

to be 100% smoke tight and small quantities of smoke may be seen in

corners of joints and gasket faces etc without affecting safety when the

appliance is in operation.

4.0 CLEANING

WARNING

Turn off the unvented gas room heater and allow to

cool before cleaning.

GLASS PANEL - This can be cleaned with a suitable glass cleaner. The

following solutions are approved for use to clean glass.

• Non-ammonia based household cleaner

• 50% -50% mix of white vinegar and water

• Gas fireplace/stove glass cleaner

PAINTED AREAS - These can be cleaned using a dry cloth.

STAINLESS STEEL AREAS - These can either be cleaned using a pro-

prietary stainless steel metal cleaner or baby oil. Test on a small hidden

part of the stainless steel before cleaning. Always clean in the direction

of the grain.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE

1

.0 CATALYSTS

It is recommended that the catalysts are inspected for signs of damage

and dirt during routine servicing procedures. The expected life of the

catalysts is in excess of 11,000 hours (10 years of normal use). After

this time the catalyst should be replaced.

If there are any deposits of dirt or soot on the catalysts they should be

cleaned with a soft brush and a vacuum cleaner. If removed for cleaning

ensure the seals are in good condition before replacing the catalyst. New

seals will usually be required.

The performance of the catalyst may be checked using a combustion

gas analyzer as follows.

Important: The temperature of the gases emitted by the catalytic

converters reach very high temperatures (up to 700° F). Measuring

gas of this temperature may damage some types of gas analyzers. If

in doubt consult the equipment manufacturer.

Turn on the fireplace as per the operating instructions, and run at maximum

setting for 15 minutes. Position gas sample probe directly over a catalyst

via the outlet Grill, on top of the appliance. Record the carbon dioxide

(CO



) concentration and then the carbon monoxide (CO) concentration

as displayed by the analyzer - also noting the units in which the values

are expressed. Most analyzers display carbon dioxide (CO



) concentra-

tions in percentage (%) terms and carbon monoxide concentration in

parts per million (ppm) terms.

In order to calculate the combustion ratio for the appliance (CO/CO



)

it is first necessary to express both gas concentrations in terms of per-

centage. To convert from parts per million (ppm) to a percentage (%)

divide the ppm figure by 10,000. Examples: 35ppm = 0.0035%, 15ppm

= 0.0015%, 5ppm = 0.0005%.

Now divide the concentration of carbon monoxide (CO) expressed in

percent by the concentration of carbon dioxide (CO



) to obtain the

appliance combustion ratio.

CO (%)

CO



(%) = ratio

The combustion ratio of the gasses emitted by the catalytic convertor

should not exceed 0.0015.

If replacing, firstly, remove the decorative fire frame as described in sec-

tion 17.0. The catalysts are located on the top of the internal firebox and

can be removed be unscrewing the retaining nuts securing the clamping

plate. Remove the catalysts and the seals and discard.

Refit a new catalyst and seals in reverse order, ensure the catalyst and

door have a good seals.

WARNING

Do not block the catalysts or the appliance outlet grill.

Blockage may cause high carbon monoxide levels

and/or breakage of the glass facia panel.

WARNING

Do not operate the appliance with the catalyst units

removed.

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