Troubleshooting and repair, Warning – Lincoln Electric POWER MIG SVM167-A User Manual

Page 53

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TROUBLESHOOTING AND REPAIR

F-17

F-17

POWER MIG® 215

WIRE DRIVE MOTOR AND WIRE SPEED POTENTIOMETER TEST

(continued)

TEST FOR FEEDBACK VOLTAGE
TO CONTROL BOARD

1. Disconnect the main AC input power to

the machine.

2. Locate plug J1 and the potentiometer

leads. See Figure F.5. #1113A and
1109A.

3. Connect main input power to the

machine.

4. Make the following voltage tests:

a. Turn the machine OFF between

each test.

b. Carefully insert the meter probes

into the lead side of plug J1. See
Figure F5.

c. Turn the machine ON and pull the

gun trigger to conduct the voltage
test.

5. If the 0 to 5 VDC is present, the

potentiometer circuit is sending the
correct feedback signal to the control
PC board. Check the leads and plug
J1. See the Wiring Diagram.

6. If the 0 to 5 VDC is NOT present or

NOT correct, the control PC board is
not receiving the proper feedback voltage
from the potentiometer circuit.

7. If the leads are okay, the potentiometer

circuit may be faulty, replace the
potentiometer circuit.

8. Replace the tool tray.

FROM LEAD

TO LEAD

EXPECTED

VOLTAGE

1109 A

1113 A

0 - 5 VDC

ELECTRIC SHOCK can kill.

• Do not touch electrically live

parts such as output terminals
or internal wiring.

• All input power must be electri-

cally disconnected before pro-
ceeding.

WARNING

1

9

8

16

1103A

1109A

1113A

FIGURE F.5. – PLUG J1

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