Electrical diagrams, Power mig® 215, Power mig 215 machine schematic – Lincoln Electric POWER MIG SVM167-A User Manual
Page 92: Cavity numbering sequence
ElEcTrical DiaGramS
G-4
pOWEr miG® 215
SchEmaTic - cOmplETE machiNE - cODE 11247 - (l12308 pG1)
EN
-1
68
SO
LI
D
ED
G
E
L12
308
ENGINEERING CONTROLLED
MANUFACTURER:
No
CHANGE DETAIL: NEW.
L12308
POWER MIG 215
MACHINE SCHEMATIC
NONE
-
cstuble
J. SKERBEC
-
DRAWN BY:
DESIGN INFORMATION
ENGINEER:
APPROVED:
REFERENCE:
EQUIPMENT TYPE:
SUBJECT:
SCALE:
12/8/2005
MATERIAL
DISPOSITION:
APPROVAL
DATE:
PROJECT
NUMBER:
UF
CRM37681
1
PAGE ___ OF ___
2
DOCUMENT
NUMBER:
DOCUMENT
REVISION:
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED
TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.
PROPRIETARY & CONFIDENTIAL:
A
THE INFORMATION ON THIS
PRINT IS FOR REFERENCE
ONLY. COMPONENTS AND
CIRCUITRY MAY BE
DIFFERENT
FROM AN ACTUAL MACHINE.
J1
CAVITY NUMBERING SEQUENCE
(COMPONENT SIDE OF P.C. BOARD)
J2
J3
9
PA
J4 (TRIGGER,
TACHOMETER,
MOTOR SIDE)
8
16
1
4
6
1
3
8
1
4
5
1
2
4
6
1
3
(NON-LEAD SIDE OF CONNECTOR)
LEAD COLOR CODE:
B-BLACK
G-GREEN
O-ORANGE
R-RED
U-BLUE
W-WHITE
Y-YELLOW
COMPONENT VALUE UNITS:
CAPACITOR: MFD/VOLTS
RESISTOR: OHMS/WATTS
CONNECTOR PIN NUMBERS:
VIEW OF CONNECTOR ON PC BOARD
1 2
6
7
12
LATCH
EX. 12 PIN CONNECTOR
LABELS:
COMMON
FRAME GROUND
EARTH GROUND
1
1104B
G
F
E
D
C
B
A
X10
X9
CONTACTOR
(NORMALLY OPEN)
FAN
MOTOR
X5
X7
X8
27.8V
X6
SINGLE PHASE
BRIDGE
RECTIFIER
4
3
2
TRIGGER
GUN
R2
10K
POT
X1
TRANSFORMER
MAIN
H2
X3
X2
H1
220
H1
H4
SUPPLY LINE
TO SINGLE PHASE
L1
L2
L1
X4
H2
G
PANEL
RECONNECT
S1
SWITCH
LINE
H1
208V
L2
B
H3
WORK
TO
H3
H4
324
325
W
CODE
NATIONAL ELECTRICAL
TO GROUND PER
1107A
1104A
TAP SELECTOR SWITCH
230
V
X11
115V
X12
CIRCUIT
BREAKER
15A
X12
403
115V
401A
2J6
R.F. FILTER
12J1
8J1
1112A
1108A
CONTROL
P.C. BOARD
(SCHEMATIC G3850)
16J1
1116A
MOTOR -
COM
SOLENOID OPEN = 36.5VDC
5J1
1105A
MOTOR +
1J1
2J1
1101A
1102A
15J1
1115A
5VDC TACH SUPPLY
TACH SIGNAL
TACH COM
3J4
4J4
5J4
R
U
B
R
U
B
TACH
MOTOR / GEARBOX
OHMS=1.5 TO6.5
1.8 VDC@50 IN/MIN
26.5 VDC@700 IN/MIN
LOCATED
ONRIGHT
CASEBACK
8J4
7J4
B
W
OUTPUT
CHOKE
50
wa
tts
40
oh
ms
R1
+
31000/50
LOCATEDONBASEIN
THEMIDDLEOFTHE
MACHINE
CONTROLSTHE
FUNCTIONALITYOF
THEMACHINE
-
+
RECTIFIER
DIODE
BRIDGE
LOCATEDON
TRANSFORMER
BAFFLE
LOCATEDONFRONT
OFMACHINE'SBASE
1106A
1106B
X9 1114A
X10
12.0VAC
14.1VAC
16.4VAC
18.7VAC
20.9VAC
23.2VAC
25.6VAC
LOCATEDON
MACHINE'SBASE
P.C. BOARD
COMPARTMENTSIDE
LOCATEDINSIDE
OFP.C. BOARD
COMPARTMENT
0V NO TRIGGER
8.6V TRIGGER
LOCATEDON
CASEBACK
401
402
402A
TAP G = 36.0VDC
TAP F = 32.8VDC
TAP E = 29.6VDC
TAP D = 26.5VDC
TAP C = 23.2VDC
TAP B = 20.0VDC
TAP A = 16.9VDC
LOCATEDONMACHINE'S
BASE, TOWARDSBACK,
WIREDRIVESIDE
BANKOFTWO
CAPACITORS
14J1
1114A
COM
6J1
1106A
+39.25VDC
7J1
1107A
CONTACTOR
B
W
TOROID
(1 TURN)
TOROID
(1 TURN)
4J6
11J1
1111A
11J4
LOCATEDON
MAIN
TRANSFORMER
WINDINGS
LOCATEDON
INPUT
RECTIFIER
12V
20 OHMCOIL
6VHOLD
GAS SOLENOID
13J1
1113A
3J1
1103A
9J1
1109A
LOCATEDON
CASEFRONT
ADJUSTSWIRE
FEEDSPEED
LOCATEDON
BOTTOMSIDEOF
OUTPUTSTUD
LOCATEDINP.C. BOARD
COMPARTMENT
LOCATEDON
CASEBACK
N.C.
N.C.
MOTOR
GEARBOX
LOCATEDON
MACHINE'S
LEFTREAR
LOCATEDON
CASEBACK
WITHREAR
TOFRONT
AIRFLOW
LOCATEDON
MACHINE'SFRONT
LEFTMIDWAY
FAN IS CONTINUOUSLY
ON WHEN POWER
SWITCH IS ON
MOVED TO CONTROL
BOARD ON CODE 11099
AND HIGHER
+
-
+
LOCATEDONBASEOF
FEEDERCOMPARTMENT
MOLDED
OUTPUT
STUDS
40 VDC
14J1
10J1
CONTROL
BOARD
POWER
ON CODE 11099 AND HIGHER
ON CODE 11099 AND HIGHER
LOCATEDINSIDE
OFP.C. BOARD
COMPARTMENT
FRONTOF DRIVE
ROLL AREA
LOCATEDINSIDE OF
P.C. BOARDCOMPARTMENT
FRONTLEFT
RATED@300A
OHMS=10
LOCATEDINSIDE
OFP.C. BOARD
COMPARTMENT
B TO R = 5 TO 6V @ ANY SPEED
B TO U = 3.5V @ ANY SPEED
1105A
1116B
1105B
1104C
1106C
1104D
3J5
6J5
1J5
5J5
4J5
2J5
MOTORUSE
SOLENOID/SPOOL
GUNDETECTUSE
GUNTRIGGER
USE
SPOOL GUN
DETECTSIGNAL
LOCATEDINSIDE
OFP.C. BOARD
COMPARTMENT
LOCATEDINSIDEOFP.C.
BOARDCOMPARTMENT
14J1
10J1
FROM X10
FROM X9
RIGHTREAR
NEARFAN
FRONT
TOP
LEFT
(TOPLEFTFRONTOFWELDER)
1J2
4J2
2J3
1J3
6J2
2J2
3J2
SPOOL GUNADAPTER
PANEL CONNECTIONS
( SEEPAGE2 )
G-4
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.