Diagrams, Pro-cut 55, Ele ctri c al symbols pe r e1537 – Lincoln Electric PRO-CUT IM595-A User Manual

Page 34

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background image

F-4

DIAGRAMS

F-4

PRO-CUT 55

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag

ram for a particular code is pasted inside

the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. G

ive the equipment code number..

L12069

WI

R

IN

G

D

IAGR

AM FOR CODES 11021, 11022

A

ELE

CTRI

C

AL SYMBOLS PE

R

E1537

N.

C.

J3

2

CO

NT

ROL

10K

343

K
J

PRES

SURE

I

7

W

G
F

D

36

9

4

21

8

21

2

J5

J4

20

9

50

1

20

5

20

9

-

BO

T-

OU

T

231A

I

X1

S

TO

P-OUT

TR

A

N

SFO

R

M

E

R

C

URRE

N

T

T3

A

4

9

1

1

(VIEWED FROM COMPONENT SIDE OF

BOARD)

N.D.

C1 & C2

C

A

P

A

CITO

RS A

R

E A M

A

TC

HE

D S

ET.

J3

1

Y = YEL

LOW

3

N =

BROW

N

2W

5

6

27

7

21

7

V

550

-

INTERFA

CE

RECEP

TACL

E

SO

LE

NO

ID

21

5

21

9

2

S2

RESET

36

6

xxxxxxx

J4,J10, J35

U

J21

Y

61

Y

20

4

U

R

238

CO

NT

RO

L

POT

J40

TO

P-IN

S

4A

2A

2

201

H5

BR

ID

GE

B

24V

D1

4

BO

T-IN

I

13

5

12

4

11

3

10

Y

40

4

50

2

F

-

27

6

X2

231

W

1

30

2

Y

30

6

23

1

R

4

DIS

PLAY

R

W

S

5

8

TOP-OUT

9

21

6

7

T2

TRAN

SFO

R

MER

AU

XILIA

RY

J40

62
61

4

2
5

50

3

3

H4

POWE

R

B

TP3

INP

UT

20

2

C

3

+1

5V

RE

AD

Y L

ED

LO

W_

PS

I LE

D

PO

T W

IP

ER

RES

ET

GND

TH

ER

MA

L LED

RE

SE

T L

ED

PS

I S

ET

P_

XF

MR

J10

20

4

-

S

S

241

20

4

J2

4

RE

LA

Y

4

5

3

1

1

P_XFM

R

7
3

A

18V

+

C
B

22

1

2

27

7

3

22

3

5

21

4

21

8

N

21

2

S

B21

BO

T-O

UT

S

231

B

2

C2

FRO

NTO

FM

ACH

INE

30

6

30

9

27

7A

CON

NECTOR

CAVITY NUMBERING SEQUENCE

9

115V

FAN

FAN

1

8

31

0

31

2

35

4

N

N

50

5

H

21

0

21

4

14

21

7

22

3

J1

POWE

R

B

J2,J21,J

37

C

A

4

27

6

LE

FT

S

IDE

O

F

MA

CH

IN

E

8

24

1

N.A.

NOTES:

S4 PRI

MA

RY R

E

CO

N

N

ECT

S

HOW

N FO

R 550-5

75VAC OP

E

R

ATION

1. FOR MA

C

H

IN

ES SUPPLIE

D WITH I

N

PUT

C

ABLE

Y

21

3

12

X20

4

208

238

J1,J11,J20, J33, J39

S

xxxxx
xx

FOR T

H

R

EE PHAS

E IN

PUT: CO

N

N

ECT G

R

EE

N LEAD TO G

R

O

U

ND P

E

R N

ATION

AL ELECT

RI

C CO

D

E

.

CO

N

N

ECT BLAC

K, R

E

D & W

HITE LEAD

S TO S

U

PPLY CI

RC

UIT.

2. FOR MA

C

HIN

ES

NOT S

U

PPLIE

D WITH I

N

PUT

C

ABLE

201

10

21

9

WORK

50

3

21

6

21

3

50

2

7

4

21

0

10

2000

/5

00

FOR T

H

REE PH

AS

E IN

PUT: GRO

U

N

D

MAC

HI

N

E

PER N

ATION

AL AN

D LO

C

AL ELECT

RIC

AL CO

D

ES.

CO

N

N

ECT TER

MI

N

ALS U, V & W TO SUP

PLY CIR

C

UIT.

THE I

N

TE

R

C

H

A

N

G

E

A

BILITY OF A COM

PLETE BOAR

D, THIS

DIA

GR

AM MAY

NOT S

HOW T

H

E EX

ACT

N.B. SIN

C

E

C

O

M

P

O

N

ENT

S OR

CIR

C

UIT

RY OF A P

R

IN

TE

D CI

R

C

UIT BO

A

R

D

MAY

C

H

ANG

E WITHO

UT AFF

ECTING

CO

MP

ON

ENTS OR

CIR

C

UIT

RY H

AVI

NG A C

O

M

M

O

N

CO

D

E

N

U

MB

ER.

CON

N

E

CTIO

N S

HOW

N IS FO

R 550-5

75V OPER

ATION.

N.

C. PLAC

E "A" LEAD O

N

A

P

P

R

O

P

RIATE C

O

N

N

ECTIO

N FO

R I

N

PUT VOLTAGE.

Y

40

4

6

BO

T-IN

R

X4

2000/5

00

205

241

575

V

H6

H5

46

0V

44

0-

A

A

2

4

1

C1

E

XF

E

R

2

27

7B

18

V

B

E

+

20

1

13

TO

P-IN

W

22

1

S3

R

P

SI_

S

E

T

1

344

S1

201A

COLO

R CO

D

E

:

B = BLA

C

K

OR GR

AY

G = G

R

EE

N

248

3 I

GB

T

2,6

P

SI

S

W

IT

CH

11

TRIG

GE

R

10

EL

EC

SO

L

12

G

ND

9 A

IR

S

OL

4,5 XFE

R

SHUN

T (

TWIST

PR)

TSTA

T

1

5
2

3

++

VO

LT

6

53

N

64

H1

9

5

W

H1

TP2

27

7A

2

3

8

9

M

30

3

36

0

30

2

1

X3

X4

0

X2

0

X4

6

CW

(M

AX

)

16

4

20

6

3

6

7

CT

10

12

4

8

1

4

3

15

REA

RO

FM

ACH

INE

248

208

X30

27

5

R1

27

5

11

1

6

15

S5

347

36

4

J38

36

1

E

A

9

8

W

4

62

64

1

U

40

1

L1

CH

OK

E

OUTPUT

PROTECTIVE BO

N

D

ING CIR

C

UIT

PC BOAR

D

OUT

PUT

L

348

R

W

N

40

1

N

Y

50

5

S

50

6

20

5

RF TO

RO

ID

18

V

18V

J5,J2

2,

J36

CA

SE FRONT

BASE

1

8

6

1

6

8

16

1

6

21

5

23

8

51

56

2

8

R

W

R

=

R

E

D O

R

PI

NK

W = WHITE U =

BLU

E

2

MAI

N

XF

M

R

J11

SE

NS

E

50

6

X2

LE

AD

S

++V

OL

T

FAN

REL

AY

24

8

2

2

FAN

7

1

3

FAN

36

5

X1

0

W

T1

+

20

7

20

2

H2

D

50

7

RIG

HT

S

IDE

OF MACHINE

MOTO

R

FAN

N.A.

20

7

PER

INPUT

231A

H3

TP1

C

ELEC

XFE

R

X40

54

H6

J22

6

50

1

50

7

R

2
4

3

20

8

ELEC

1

J33

7,8 ELEC S

HU

NT (

TWIST P

R)

W

G

N

12V

}

AIR

J20

15

7

14

6

201A

0.3A SLOW BLOW

6

5

3

5

21

1

8

J36

J38

1,7 T

RI

GG

ER

2,4 TR

IG

GE

R

5,6

EL

EC

SO

L

J39

11

,12

= 12

V

1 N

OZZ

LE

3,

8 W

OR

K

3,4

A

IR S

OL

2,3

= 24

V

J37

5,1

0 ELE

CTROD

E

11

12

8

4

5

5

1

2
6

3

7

7

53

9

1

8

2

E

6

343

361

3

34

8

347

51

344

54

4
9

360

10

1

5

365

3

2

7

2

4

8

6

364

10

G

4

369

366

56

2

1

4A

4

3

2A

4

2

5

312

354

3
6

30

9

1

303

310

4,8 = O

K TO MOV

E

J35

2 EL

EC

S

OL

3 T

RI

GGE

R

1 AI

R

SOL

4 I

GB

T

6 G

ND

21

1

A

A

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