Northern Industrial Tools Item# 145765 User Manual

Page 11

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SYMPTOM

CAUSE (S)

POSSIBLE

CORRECTIVE ACTION

1. Incorrect blade tension

ust does not slip on wheel

1. Adjust to where blade j

2. Incorrect speed or feed

2. Check Machinist Handbook

3. Material loose in vise

3. Clamp work securely

Excessive Blade

4. Blade rubs on wheel flange

4. Adjust wheel alignment

Breakage

r material

Machinist Handbook for recommended blade

5. Teeth too coarse fo

5. Check

6. Teeth in contact with work before saw is started

6. Place blade in contact work after motor is started

7. Misaligned guides

7. Adjust

8. Blade too thick for wheel diameter

8. Use thinner blade

9. Cracking at weld

9. Make longer annealing cycle

1. Teeth too coarse

1. Use finer tooth blade

2. Too much speed

2. Try next lower speed

Permanent Blade

. Inadequate feed pressure

3.

3

Decrease spring tension on side of saw

Dulling

4. Hard spots or scale in/on material

4. Reduce speed increase feed pressure (Scale)

increase feed pressure (Hard Spots)

5. Work hardening of material (especially stainless

5. Increase feed pressure by reducing spring tension

steel)

6. Blade installed backwards

6. Remove blade twist inside out and reinstall blade.

7. Insufficient blade tension

7.

per level

Increase tension to pro

1. Work not square

1. Adjust vise to be square with blade. Always clamp

Work tightly in vise.

2. Feed pressure too great

2. Reduce pressure by increasing spring tension on side

of

saw.

Bad Cuts (Crooked)

properly

ter than max.

3. Guide bearing not adjusted

3. Adjust guide bearings to 001 grea

thickness, including weld of the saw.

4. Inadequate blade tension

ension a little at a time

4. Increase blade t

5. Blade guides spaced out too much

5. Move guides as close to work as possible

6. Dull blade

6. Replace blade

7. Speed incorrect

7 Check manual for recommended speeds

8. Blade guide assembly loose

8. Tighten

9. Blade guide bearing assembly loose

9. Tighten

10. Blade tracks too far away from wheel flanges

10. Retrack blade according to operating instructions

Bad cuts (Rough)

ed

1. Too much speed of fe

1. Reduce speed and feed

2. Blade is too coarse

2. Replace with finer blade

Blade is twisting

1. Cut is binding blade

sure

1. Decrease feed pres

2. Too much blade tension

2. Decrease blade tension

Unusual Wear on

1. Blade guides worn

1. Replace

Side/Back of Blade

djusted properly

s’ manual

2. Blade guide bearings not a

2. Adjust as per operator

3. Blade guide bearing bracket is loose

3. Tighten

1. Tooth too coarse for work

1. Use finer tooth blade

Teeth Ripping from

: too slow feed

2. Too heavy feed

2. Increase feed pressure and/or speed

blade

3. Vibrating work piece

3. Clamp work securely

4. Gullets loading

4. Use coarse tooth blade or brush to remove chips

1. Blade tension too high

1. Reduce tension on blade

2. Drive belt tension too high

2. Reduce tension on drive belt

Motor Running too

H t

3. Blade is too coarse for work (Pipes especially)

3. Use finer blade

slow

(Heavier, softer material)

4. Blade is too fine for work

4. Use coarser blade

5. Gear not aligned properly

5. Adjust gears so that worm is in center of gear

6. Gears need lubrication

6. Check oil bath

7. Idler wheel needs lubrication

7. Oil bearing/shaft on idler wheel

Page 10 of 15

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