Maintenance and repair instructions – Ryobi 410r User Manual

Page 14

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14

MAINTENANCE AND REPAIR INSTRUCTIONS

REPLACING THE SPARK PLUG

Use a Champion RDJ7Y spark plug (or equivalent). The
correct air gap is 0.020 in. (0.5 mm). Remove the plug
after every 25 hours of operation to check its condition.
1. Stop the engine and allow it to cool. Grasp the plug

wire firmly and pull the cap from the spark plug.

2. Clean dirt from around the spark plug. Remove the

spark plug from the cylinder head by turning a 5/8 in.
socket counterclockwise.

NOTE: Replace a cracked, fouled or dirty spark plug.

3. Set the air gap at 0.020 in. (0.5 mm) using a feeler

gauge (Fig. 19).

Adjust Idle Speed Adjuster

If after checking the fuel mixture and cleaning the air
filter the engine still will not idle, adjust the idle speed
screw as follows:
1. Start the engine and let it run for about 2-3 minutes

at a high speed (full throttle) to warm up. Refer to the
Starting/Stopping Instructions.

NOTE: Ensure the tines are not in contact with the

ground when adjusting the idle.

2. Release the throttle control and let the engine idle. If

the engine stops, insert a small phillips or flat blade
screwdriver into the hole in the muffler cover
(Fig. 18). Turn the idle speed screw clockwise 1/8 of
a turn at a time (as needed) until the engine idles
smoothly.

NOTE: The tines should not rotate during engine idle.

3. If the tines rotate when the engine idles, turn the idle

speed screw counterclockwise 1/8 of a turn at a
time (as needed), to reduce idle speed.

Checking the fuel mixture, cleaning the air filter, and
adjusting the idle speed screw should solve most engine
problems. If not and all the following are true:

• The engine will not idle
• The engine hesitates or stalls on acceleration
• There is a loss of engine power

Have the carburetor adjusted by an authorized service dealer.

Idle Speed Adjuster

Muffler - Front Side

Muffler - Back Side

Bolts

Exhaust

Gasket

Spark

Arrestor

Muffler - Back Side

Spark Arrestor

Flatblade

Screwdriver

Spark Arrestor

WARNING:

If the muffler is not tightened

securely, it could fall off causing damage to
the unit and possible serious personal injury.

CAUTION:

Do not sand blast, scrape or

clean electrodes. Grit in the engine could
damage the cylinder.

WARNING:

The unit may still run during idle

speed adjustments. Wear protective
clothing and observe all safety instructions
to prevent serious personal injury.

CARBURETOR ADJUSTMENTS

The engine’s idle speed adjuster is adjustable through
the air filter/muffler cover (Fig 18).

NOTE: Careless adjustments can seriously damage your

unit. An authorized service dealer should make
carburetor adjustments.

Check Fuel Mixture

Old and/or improperly mixed fuel is usually the reason
for the unit not running properly. Drain and refill the tank
with fresh, properly mixed fuel prior to making any
adjustments. Refer to Oil and Fuel Information.

Clean Air Filter

The condition of the air filter is important to the operation
of the unit. A dirty air filter will restrict air flow and
change the air/fuel mixture. This is often mistaken for an
out of adjustment carburetor. Check the condition of the
air filter before adjusting the idle speed adjuster. Refer to
Air Filter Maintenance.

8. Place the muffler (with the exhaust gasket in place and

bolts inserted), against the engine, aligning the bolt
holes. Tighten the bolts to secure the muffler to the
engine. If using a torque wrench, torque to:

80-90 in.•lb. (9-10.2 N•m)

9. Reinstall the air filter/muffler cover.

Fig. 18

Fig. 17

Fig. 16

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